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Eco 40-55-75 manual revision 01/10 

10 

4.4 ASSEMBLY 

Exhauster can be assembled either by the technicians authorised by the manufacturer or directly by the 
customer, following these steps: 

Unpacking. 
Remove 

all packing material from the machine, using suitable tools and setting it in a suitable place. 

Dispose of the packing material according to the prevailing environment protection regulations. 
(Visually) 

check 

machine external parts for damage, carefully ensure that there are no scratches, denting 

or damaged parts. 

Report 

any fault, failure or missing parts found within five days from machine arrival. Beyond this term the 

Manufacturer is no longer liable for the machine supplied.  
 

WARNINGS AND PRECAUTIONS for installation

 

Always start by checking correct operation, assembly and efficiency of controls and safety systems. 

In case 

you find operating faults, immediately stop the machine and contact the AUTHORISED AFTER-SALES 
SERVICE. 

Pay attention 

to the adhesive nameplates on the machine. Should they become damaged or 

illegible, promptly change them. For this operation contact the AUTHORISED AFTER-SALES SERVICE or 
the Manufacturer. Have 

any maintenance intervention 

-as per the definition of "user" given in the 

foreword section- performed by qualified personnel. 

Using spare parts 

that do not comply with the 

following specifications, any change or tampering (though small as they may be) relieve the Manufacturer 
of any liability concerning the correct use, operation and safety of persons and/or property. 

It is strictly 

forbidden 

to tamper with equipment, control organs and safety devices. 

Dispose of waste 

as required by 

the prevailing laws. 

If the machine is used by many operators

, all of them shall read the instructions for 

use and indicate any maintenance intervention or parts replaced, or just suspected faults on the servicing 
data sheet.

 

 

4.5 SET-UP

 

Set Exhauster and filtering unit on a flat and clean surface and ensure that the equipment and tools for 
machine mechanical set-up are in place. 
To handle the machine under safety conditions, lift it by means of a fork lift truck. After setting the machine 
in position, level it and tighten the lock nuts to ensure it stays firmly in place. 
To divide the machine into two single parts, loosen the six screws (C) joining the filter to the machine. 
The solenoid valve connection cable must be removed from the inside of the machine motor casing (about 
4 meters). Stirrup the filter unit to the wall to assure its stability, by using the six holes used for mounting to 
the machine. 

 
N.B.: It shall always be possible to work all around the machine for maintenance purposes. Ensure 
there is enough room in this area upon installation. 

 
 

300 mm min. 

300 mm min. 
4m max. 

300 mm min. 

300 mm min.

 

“A”-type installation 

“B”

-

type installation 

Содержание CA Eco 40

Страница 1: ...iding CAV stofafzuigcycloon CA Eco 40 CA Eco 55 CA Eco 75 MSH equipment Appelmarkt 7 1681 PE Zwaagdijk Oost Tel 0228 561100 Fax 0228 561112 Mail info msh equipment nl Website www msh equipment nl Taal Engels ...

Страница 2: ...DURES 8 3 8 RESIDUAL RISKS 8 3 9 NAMEPLATES 8 4 INSTALLATION 9 4 1 TRANSPORT AND HANDLING 9 4 2 STORAGE 9 4 3 ARRANGEMENTS BEFORE INSTALLATION 9 4 4 ASSEMBLY 10 4 5 SET UP 10 4 6 CONNECTIONS 11 4 6 1 PNEUMATIC CONNECTIONS 11 4 6 2 ELECTRIC CONNECTIONS 12 4 6 3 SUCTION 13 4 6 3a OUTLET 13 4 7 PRELIMINARY INSPECTION 13 4 8 ADJUSTMENTS AND CHECKS 13 5OPERATION 14 5 1 PERSONNEL 14 5 2 CONTROL PANEL 14...

Страница 3: ...te A paragraph 3 9 1 3 CERTIFICATES The Machine complies with the prevailing European Union Directives applicable at the moment of its release on the market as detailed in the declaration of conformity 1 4 WARRANTY Machine components are covered by a 12 month twelve months warranty this period starts from the date indicated on the purchase document invoice Warranty does not cover electrical and el...

Страница 4: ... installation procedures for any accessories devices and equipment are mentioned and can only be performed by specialised personnel or by the AUTHORISED AFTER SALES SERVICE fully complying with the manufacturer s recommendations and the prevailing health and safety rules It is important to keep this manual in a known place and ensure it is legible for possible future reference In case of damage or...

Страница 5: ...ovable filtering unit includes dust collection bin Exhauster is completely enclosed by a front metal guard A control panel with controls for operation and adjustment is installed in the main electric panel Power supply connections are realised by means of power and control cables 2 4 DIMENSIONS Overall dimensions are specified under paragraph 2 9 Specifications 2 5 AMBIENT CONDITIONS The Exhauster...

Страница 6: ...STANDARD EN 60439 1 Al Ali September 1997 ref CENELEC EN 60439 1 Al 1995 12 EN 60439 1 All 1996 02 In particular manufacturer used proven components and principles as required by 7 10 of EN 60439 1 Al 1995 12 EN 60439 1 Al1 1996 02 Built in electronic equipment was installed as indicated in the instructions that come with the equipment itself and considering the general criteria for EMC specified ...

Страница 7: ...ontact with dangerous chemical products by accident and without being aware of the resulting danger Before use the person in charge of production shall evaluate unit use conditions according to the danger possibly caused by products and take suitable protections such as work in a room featuring a guaranteed minimum ventilation or change of air Pay utmost attention when removing the dust bag Carefu...

Страница 8: ...ified value max 10 bars Do not start the Exhauster before checking the correct installation and parameters set at operator panel this can be done by running a cycle with no product to be taken in by exhauster Wear the personal protection gear suitable for the product in use Wear clothes with close fitting sleeves 3 8 RESIDUAL RISKS During the normal suction cycle and during maintenance the Operato...

Страница 9: ... to improper lifting and handling of the packed unit 4 2 STORAGE For any long period of inactivity store the Exhauster in a suitable place considering storage environment and time In particular consider allowed temperature range humidity and pollution Store the Exhauster indoors Protect the Exhauster from any shock and stress Protect the Exhauster from humidity and extremely wide temperature range...

Страница 10: ...at do not comply with the following specifications any change or tampering though small as they may be relieve the Manufacturer of any liability concerning the correct use operation and safety of persons and or property It is strictly forbidden to tamper with equipment control organs and safety devices Dispose of waste as required by the prevailing laws If the machine is used by many operators all...

Страница 11: ... the Exhauster The standard Exhauster comes with regulator unit Air supply requirements Operating pressure 5 bars Maximum pressure 10 bars Connect compressed air supply to the connection by inserting a gate valve to be supplied by Customer on the pre set line so that the supply can be cut off during maintenance It is strongly recommended to feed the machine with dry compressed air Compressed air o...

Страница 12: ...harge Power cord is with double insulation and of suitable cross section approx 3m long and completed with ground wire Control cable or for remote starting shall have a section of 2x1 5 sq mm approx 3m long and shall be connected to electric item microswitch line The electrical system design and components ensure utmost dependability and safety of use The attached wiring diagrams will allow identi...

Страница 13: ...o install in between silencer C and outlet line a rubber hose to allow for silencer removal and maintenance Important The outlet lines weight must not lie on silencer 4 7 PRELIMINARY INSPECTION Power supply compressed air supply and Exhauster preparation stages for commissioning do not require any special knowledge apart from those acquired after reading this manual Before starting up the Machine ...

Страница 14: ...Maintainers apart from the above shall also have suitable electrical pneumatic and mechanical Technical knowledge 5 2 CONTROL PANEL Exhauster controls are on the control panel at Machine front Figure 5 2 a controls on front panel KEY 1 Panel main switch 2 Hour counters 3 Filter cleaning warning light 4 Power on warning light 5 Overload cut out alarm warning light 6 Manual filter cleaning button 5 ...

Страница 15: ... EXHAUSTER BEING SERVICED 6 MAINTENANCE 6 1 MACHINE CUT OFF Before attempting any maintenance or repair job user must cut all Exhauster supplies proceeding as follows 1 Open and padlock the main switch on main control panel 6 1A 2 Close and padlock the compressed air supply and open the condensate drain cock to drain the system 6 1B 6 2 SPECIAL PRECAUTIONS When carrying out maintenance or repair j...

Страница 16: ...e fail and break this could damage the turbine unit 5 and the silencer 6 1 Remove the regulator Close air feed Release any residual air by opening the con densate drain cock Disconnect the lines loosen and remove the regulator Clean change and refit the regulator Restore 5 bar pressure 2 Replace solenoid valve if it jams Change as fol lows Close air feed Release any residual air by opening the con...

Страница 17: ...dust collector cylinder Refit the vacuum connection line between cylinders Reconnect the Ø100 hose 4 Dedusting device Cut off power and air supply see relevant procedures in the previous pages Proceed as described in step 3 until removing the filtering cartridge Loosen the dedusting device and renew it Reassemble as indicated in item 3 5 Motor Cut off power and air supply see relevant procedures i...

Страница 18: ...dicated time intervals Failure to comply with this schedule will relieve the Manufacturer of any liability or warranty obligation These operations though simple as they may be shall be carried out by suitably trained and expert Personnel Scheduled routine maintenance includes inspections tests and interventions aiming at preventing system stoppage due to faults or potentially dangerous situations ...

Страница 19: ...oid valve Restore compressed air feed Clean change dedusting device Change timer Clean change the solenoid valve Faulty or insufficient suction Filter clogged due to failure of emptying dust collector bag Damp filter Suction of objects Dedusting device is stuck Faulty solenoid valve Faulty timer No compressed air feed Empty dust collector bag more frequently an excessive quantity of accumulated du...

Страница 20: ...PARTS LIST Exhauster use does involve some expendable parts Following is the list of available spare parts and expendable parts Table 8 1 A POS DESCRIPTION PART NO 1 Side channel blower Eco 40 SK40 1 S Eco 55 SK55 1 S ST Eco 75 SK75 1 S ST 2 Solenoid valve A 9029 B 9018 3 Pressure regulator PCX 0001 4 Pressure gauge K2 78 5 Silencer SIL 6 6 Differential pressure gauge 8153 7 Dedusting device K5 00...

Страница 21: ... the prevailing laws of the country where the Machine is installed 9 2 MACHINE SCRAPPING Upon unit scrapping separate the plastic parts from any electrical components that shall be sent to different waste disposal centres as per prevailing rules The machine metal parts shall be divided into steel and other metals or alloys and then routed to recycling firms Unit scrapping does not cause any specia...

Страница 22: ...Eco 40 55 75 manual revision 01 10 22 Electric circuit diagram Eco 40 ...

Страница 23: ...23 Eco 40 55 75 manual revision 01 10 Eco 40 ...

Страница 24: ...Eco 40 55 75 manual revision 01 10 24 Eco 55 75 ...

Страница 25: ...25 Eco 40 55 75 manual revision 01 10 Eco 55 75 ...

Страница 26: ...Eco 40 55 75 manual revision 01 10 26 Eco 55 75 Eco 40 ...

Страница 27: ...27 Eco 40 55 75 manual revision 01 10 ...

Страница 28: ...Auxiliary relay Omron G2R1 24V F1 Thermal cut out Moller Eco 40 55 ZBE 12 6 10 A Eco 75 ZBE 12 10 16 A T1 Transformer Elma Eco 40 0 230 400 0 12 24 50VA Eco 55 75 0 230 400 0 12 24 100VA K1 Contactor Moller Eco 40 DILM9 01 24V Eco 55 75 DILM12 01 24V K2 Contactor Moller DILM12 01 24V K3 Contactor Moller DILM09 01 24V U1 Board timer CAV 9142 D1 Motor timer Omron H3DE S1 H1 Line lamp Elcotec GV60 H2...

Страница 29: ...29 Eco 40 55 75 manual revision 01 10 1 3 8 5 6 7 9 10 11 Please see descriptions in Table 8 1 A page 20 4 2 A B ...

Страница 30: ...ON DATE TO WHICH THIS DECLARATION IS REFERRED IS IN ACCORDANCE WITH THE FOLLOWING DIRECTIVES DIRECTIVE 2006 42 EC MACHINERY DIRECTIVE DIRECTIVE 2006 95 EC LOW VOLTAGE DIRECTIVE DIRECTIVE 2004 108 EC ELECTROMAGNETIC COMPATIBILITY DIRECTIVE FURTHERMORE WE DECLARE THAT THE TECHNICAL DOSSIER HAS BEEN COMPILED BY LUCA LUCIA C O C A V SRL VIA R MORANDI 93 40060 TOSCANELLA DI DOZZA BO TEL 39 0542 673488 ...

Страница 31: ... 01 10 Please fill in and return this form by fax for Warranty registration Date Machine model Serial no Year of manufacture To be filled in by the Customer Company name Address Phone no Fax no E mail Company name of installing firm ...

Страница 32: ...Eco 40 55 75 manual revision 01 10 32 Maintenance log book please fill in at any servicing Date Operation description Signature ...

Страница 33: ...33 Eco 40 55 75 manual revision 01 10 Date Operation description Signature ...

Страница 34: ...o 40 55 75 manual revision 01 10 34 C A V srl Via R Morandi 93 40060 Toscanella di Dozza BO Tel 39 0542 673488 Fax 39 0542 672065 www cavitaly com sales cavitaly com www smaisystem com info smaisystem com ...

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