background image

 

                                                                                                        

Troubleshooting and Additional Help 

 
Refer to the list below in the unlikely event that you have problems with your 

TRANSTECH III

 

Transmission Service System.

 

 

Problem:

 

Solution:

 

1.  Unit does not power-up, no LEDs are 

lighted 

 

-

Polarity is reversed on vehicle battery connection.  Check 

connection to battery for a loose condition. 

-

Inspect fuse (Buss GMA 10 amp fast blow) on back of PCB. 

 

2.  Unit does not sound the start-up alarm 

 
 

-No fluid/pressure is reaching the machine.  See  Transmission 
Service Procedure, page 4-2 steps a, b, and c. Also see steps 3 
and 4 of this page. Secure all PCB connectors.  
 

3.  The start-up alarm sounds, and an 

intermittent alarm sounds 30-40 
seconds after pressing the Change Fluid 
button. 

 

-Fluid flow from vehicle is very low, but enough pressure (4 psi. 
minimum). As Change Fluid is pressed, service ports are opened 
and pressure drops (below 4 psi.). This will trigger the alarm.  
-Verify  good bypass flow.  See Transmission Service 
Procedure, page 4-2 steps a, b, and c.  See steps 2 & 4, of this 
page.  
-Verify that hoses are not kinked. 
-Verify that unit was not left with oil in tanks overnight. If so,  
empty both tanks to the ‘0’ line. Reset battery and try again. 
 

4.  Unit stops and alarm sounds  30 - 40 

seconds after pressing the Drain button 

 

-No fluid is being received in unit’s WASTE tank, Check hose 
connections to adapters.  
-Check adapters for a 

kinked

 condition. 

-Check vehicle’s fluid flow.  See Transmission Service 
procedure, page 4-2 steps a, b and c. 
-See steps 2 and 3 of this page. 

 

5.  A fast intermittent beep sounds during 

the Transmission Service Procedure, 
and the ENGINE STOP light is flashing. 

 
 
 

-The transmission fluid level is 

2 qts low. Stop engine. 

(Oil is 

low enough not to measure on stick.) Press STOP button 

Once

this will stop the alarm, but not the unit’s pump. The unit will 
sound an alarm when fluid has reached the proper level, and the 
START/ON light will begin flashing. Start engine, the 
START/ON LIGHT will go solid and service will continue.  
 -Check adapters and hoses for a kinked condition. 
-Inspect / clean tank filter. See Appendix A, page 1. 
   

6.  The level in the transmission is 2- Qts. 

low after service. 
 

-The low level switch from the WASTE tank may have become 
disconnected previous to starting the service or failed to open 
during service.  Insert unit’s Drain Hose into a waste oil-
recycling container.  Press EMPTY WASTE button.  Verify that 
the pump stops automatically and that fluid level is still visible 
though the visual level window at the ‘0’ mark.  If not, remove 
unit’s back panel and check waste tank level switch wire 
(yellow) connections at switch and PCB. 
  

7.  New fluid is above the 2qt. line, but the  

LOW CLEAN FLUID light is ON.  
 

-The low level switch on the new fluid tank has become 
disconnected.  Remove unit’s back panel and check the clean 
tank level switch wire (white) connections at switch and PCB.  
 
 

Содержание TRANSTECH III

Страница 1: ...MOTORVAC TECHNOLOGIES INC TRANSTECH III Transmission Service System User Manual modified pdf file version...

Страница 2: ...ation 2 1 Before You Begin 3 1 First Time Operation 3 1 Transmission Service Procedure 4 1 Frequently Asked Questions 5 1 Troubleshooting and Additional Help 6 1 Appendix A Maintenance A 1 Maintenance...

Страница 3: ...pump through one of the hoses connected to the transmission cooling system and supplies new fluid through the second hose connected to the other side of the disconnected transmission cooling line It i...

Страница 4: ...the instructions in this chapter before using the unit for the first time Service Procedure This chapter contains step by step setup and service procedure for using the unit to drain the vehicle s tra...

Страница 5: ...System Features and Functions The front of the TRANSTECH III cabinet contains the control panel the fluid fill neck for adding new transmission fluid and the fluid level windows...

Страница 6: ...is complete or the stop button has been pressed E Engine Start Flashes when the vehicle s engine needs to be started Is on solid when the vehicle s engine is running and good flow is seen from the tr...

Страница 7: ...oupler Secures the unit s Return hose connection to the adapter connected to the vehicle s transmission s cooling system D Fill neck Access for filling new transmission fluid into unit s clean tank E...

Страница 8: ...ler Secures the unit s output hose connection to the adapter connected to the vehicle s transmission s cooling system C Serial plate Identifies the unit s model and specific manufacturer s production...

Страница 9: ...vice is complete COMPLETE light is on if transmission level needs to be lowered push the DRAIN button Fluid will drain only as long as the button is pressed flow will stop when the button is released...

Страница 10: ...be on steady EMPTY WASTE The light will be on when the used fluid in the WASTE tank needs to be emptied The unit will lock out all functions until the EMPTY WASTE button is pushed allowing the waste t...

Страница 11: ...lass B rating and be suitable for gasoline chemical and electrical fires Cleanup any oil spills immediately Dispose of contaminated cleanup material according to governing environmental laws Never loo...

Страница 12: ...atalytic converters become extremely hot Do not park a converter equipped vehicle over dry grass leaves paper or any other flammable material Do not touch a catalytic converter until the engine has be...

Страница 13: ...r if the unit has been used to service a vehicle previously 5 Attach the unit s positive battery clip to vehicle s 12 volt battery connect the black battery clip to a solid ground point as far from th...

Страница 14: ...mission fluid is below 50 degrees Fahrenheit WARNING Flammable Liquid can squirt out of pressurized lines when connecting or disconnecting Verify that engine and machine are both off before connecting...

Страница 15: ...handle is at a right angle to flow See photo 5 Attach the unit to the vehicle s battery by connecting the unit s red battery clip to the positive battery terminal and connecting the black battery clip...

Страница 16: ...removal of the trans oil pan If not go to step 8 after pushing the CHANGE FLUID button a Follow steps 1 6 press the DRAIN button on the unit s control panel Let the engine run until the unit s alarm...

Страница 17: ...ss and hold the DRAIN button for 10 30 seconds d Re check fluid level repeat step c if necessary Stop engine and let cool off if necessary 12 Disconnect hoses from TRANSTECH and connect the vehicle s...

Страница 18: ...transmission and returns an equal amount of old used fluid in the unit s waste tank leaving the transmission with all new clean fluid at the same level it started with Reference the chart on page 4 2...

Страница 19: ...s to adapters Check adapters for a kinked condition Check vehicle s fluid flow See Transmission Service procedure page 4 2 steps a b and c See steps 2 and 3 of this page 5 A fast intermittent beep sou...

Страница 20: ...10 Unit starts working normally then all the lights flash on and off and oil may come out of waste hose or reverse directions in service hose Remove back panel unsnap fluorescent lamp from clip Follo...

Страница 21: ...t s back panel Unsnap the flourescent lamp from back panel and set back panel aside 3 Locate the bell shaped plastic filter housing found at the top of each tank A clear plastic hose runs from each fi...

Страница 22: ...intenance Record Use the following table to keep a record of maintenance performed on the unit Initial Date DRAIN FLUID TANKS CLEANED FILTERS CLEAN EXT CABINET CHECK HOSES AND WIRES OTHER I I I I I I...

Страница 23: ...apply PART NUMBER QTY DESCRIPTION 1 1 4 Male Bump Tube Most Asian Vehicles 1 5 16 Male Bump Tube Most Asian Vehicles 1 3 8 Male Bump Tube Most Asian Vehicles 1 1 4 Open End Hose Most Asian Vehicles 1...

Страница 24: ...5 SAE Flare European Vehicles Use with 061 0605 061 0005 optional 1 5 16 Male Flare Deep Ford Vehicles Use with 062 2060 or 062 0110 in old kits 1 5 16 Female Flare Deep Ford Vehicles Use with 062 01...

Страница 25: ...neral Application Use with 080 0595 1 MQD X 3 8 MPT General Application Use with 080 0594 1 5 SAE x 6 SAE Union European Vehicles Use with 062 0140 or 060 3800 1 5 16 Female Flare x 1 4 MPT General Ap...

Страница 26: ...Connect Dodge Ford Vehicles Use with 060 1400 1 3 8 Male Tube with Locking Quick Connect Dodge Ford Vehicles Use with 060 1500 1 FORD 3 8 double bump 062 4401 1 1 2 Open End Hose Chrysler V 10 Diesel...

Страница 27: ...0 1 14mm x 1 5 Banjo Bolt Euro Asia Vehicles Use with 060 2402 3 14mm Washer Euro Asia Vehicles Use with 060 2740 1 14mm x 1 5 Cap Nut Euro Asia Vehicles Use with 060 2740 1 MQD X 1 4 FPT General Appl...

Страница 28: ...ve Male O Ring Type Flange Style Counterpart Adaptor 062 2062 Note One O ring Volvo 850 Application Volvo V 70 All Wheel Drive Female receptacle Flange Style Counterpart Adaptor 062 2061 Volvo S Serie...

Страница 29: ...Flange Type Counterpart Adaptor 062 2000 BMW Jaguar Mercedes 10mm Male O Ring Type Flange Style Counterpart Adaptor 062 2015 BMW Jaguar Mercedes 10mm Female Receptacle Flange Style Counterpart Adapto...

Страница 30: ...rt Adaptor 062 2068 ALLISON 1000 or SATURN with SPIN ON TRANSMISSION FILTER 062 2065 Note O Ring is not included with adaptor Please remove o ring from the old filter and install in the adaptor Note T...

Страница 31: ...h flow vehicles installs on incoming dirty fluid line between vehicle Transtech II unit Transtech III Flow control adapter Reduces flow from High flow vehicles installs on incoming dirty fluid line be...

Отзывы: