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Motortronics

 

 

 

 

 

                  

                                                     Page 26

 

 

 

 

6  Start-up 

6.1  Start-up Check List 

 

 

Verify

 

that

 

the

 

supply

 

voltage

 

matches

 

the

 

supply

 

voltage

 

of

 

the ABC

 

Series

 

brake. 

 

Confirm

 

that

 

the

 

power

 

lines

 

are

 

attached

 

to

 

the

 

input

 

terminals. 

 

Verify

 

that

 

the

 

output

 

leads

 

are

 

connected

 

to

 

the

 

output

 

terminals. 

 

Complete

 

the

 

appropriate

 

control

 

and

 

interlock

 

connections. 

 

Clear

 

the

 

area

 

of

 

people

 

and

 

extra

 

parts

 

before

 

start

 

up. 

 

NOTE:

   

For 50 Hz

 

operation,

 

be

 

sure that jumper X1on the Power

 

Board

 

is

 

removed. 

6.2  Equipment 

 

The

 

following

 

equipment

 

will

 

be

 

needed

 

for

 

start-up: 

 

A

 

"true"

 

RMS

 

AC

 

clamp-on

 

ammeter

 

to

 

check

 

braking

 

current. 

 

A

 

small

 

screw

 

driver

 

to

 

adjust

 

braking

 

torque

 

(if

 

necessary). 

 

A

 

digital

 

volt

 

meter. 

 

Stop

 

watch

 

or

 

other

 

means

 

of

 

measuring

 

time. 

6.3  Setup Sequence 

 

 

Start

 

the

 

motor

 

by

 

energizing

 

the

 

motor

 

starter. 

 

Allow

 

the

 

programmed

 

jog

 

time

 

to

 

expire.

 

(Factory

 

set

 

for

 

7

 

sec.) 

 

De-energize

 

the

 

motor

 

starter

 

to

 

initiate

 

brake

 

mode. 

 

Monitor

 

the

 

input

 

current

 

to

 

the

 

ABC

 

Series

 

unit

 

on

 

any

 

one

 

of

 

its

 

input

 

leads

 

with

 

the

 

"true"

 

RMS

 

AC

 

clamp-on

 

ammeter. 

 

Adjust

 

the

 

brake

 

current

 

if

 

necessary. 

 

If

 

the

 

brake

 

times

 

out

 

before

 

the

 

motor

 

stops,

 

increase

 

the

 

value

 

of

 

the

 

brake

 

time

 

switch,

 

or

 

increase

 

the

 

brake

 

current

 

(Note:

 

Never

 

exceed

 

the

 

RMS

 

rating

 

of

 

the

 

motor

 

without

 

checking

 

with

 

the

 

motor

 

manufacturer). 

 

If

 

the

 

Zero

 

Speed

 

Sense

 

option

 

engages

 

and

 

turns

 

off

 

the

 

brake

 

before

 

the

 

programmed

 

brake

 

time

 

expires,

 

adjust

 

the

 

brake

 

time

 

dip

 

switch

 

for

 

approximately

 

two

 

(2)

 

seconds

 

longer

 

than

 

the

 

actual

 

stop

 

time. 

6.4  Check Normal Sequence of Operations 

 

Apply

 

power

 

to

 

the

 

system.

 

The

 

"Power

 

On"

 

LED

 

should

 

indicate

 

that

 

the

 

line

 

power

 

is

 

correct.

 

Both

 

the

 

"Power

 

On"

 

and

 

the

 

"Brake

 

Off"

 

LED

 

should

 

be

 

illuminated. 

 

Start

 

the

 

motor.

 

The

 

"Jog

 

/

 

Armed"

 

LED

 

should

 

flash

 

once

 

per

 

second

 

to

 

indicate

 

programmed

 

Jog Time. 

 

Allow

 

the

 

motor

 

to

 

run.

 

The

 

"Jog

 

/

 

Armed"

 

LED

 

should

 

light

 

solid. 

 

Initiate

 

the

 

motor

 

stop

 

command.

 

The

 

"Brake

 

Off"

 

LED

 

should

 

go

 

out

 

and

 

the

 

"Brake

 

On"

 

LED

 

should

 

illuminate.

 

The

 

unit

 

should

 

continue braking

 

until

 

the

 

motor

 

comes

 

to

 

a

 

stop

 

or

 

the

 

programmed

 

brake

 

time

 

expires.

 

 

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Содержание ABC-100

Страница 1: ...Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com...

Страница 2: ...3 1 Fault History 16 3 2 Fault Code Table 16 3 3 Event Records 16 4 Wiring 17 4 1 Introduction 17 4 2 Line and Load Connections 17 4 3 Control Connections 20 5 Adjustements 23 5 1 Time Adjustment Proc...

Страница 3: ...uit them Motortronics reserves the right to change specifications of this product and or the contents of this manual without notice As a result supplemental data sheets and or drawings may be associat...

Страница 4: ...the amount of current allowed to flow The DC injection level can be adjusted using the Brake Current Potentiometer on the operator interface module This modulates the applied voltage based upon an RMS...

Страница 5: ...ng the Extra Duty rating instead 1 3 2 Extra Duty Sizing For heavier machine loads such as large chippers punch presses and other flywheel based machines selecting an ABC Series brake based on 200 250...

Страница 6: ...e normal wear and tear to the brake pads or shoes On loads such as vibrating feeders screens or separators damage from mechanical harmonics that occur during coast down can be eliminated by using an A...

Страница 7: ...4 9 ABC 550 550 250 125 200 150 500 300 600 350 5 10 ABC 800 800 350 200 350 200 700 450 900 500 5 10 ABC 1000 1000 400 250 400 300 900 500 1000 600 5 10 NOTES 1 Never exceed the Full Load Amp rating...

Страница 8: ...Motortronics Page 7 N4 12 Outline ABC 50 100 E N4 12 Outline ABC 200 E Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com...

Страница 9: ...Motortronics Page 8 N4 12 Outline ABC 300 400 E N4 12 Outline ABC 550 800 E Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com...

Страница 10: ...Motortronics Page 9 Panels Outline ABC 50 100 Panels Outline ABC 200 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com...

Страница 11: ...Motortronics Page 10 Panels Outline ABC 300 400 Panels Outline ABC 550 800 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com...

Страница 12: ...Motortronics Page 11 Panels Outline ABC 1000 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com...

Страница 13: ...ch indicates the starter status see section 4 3 1 The ABC Series can be programmed to wait a period of time before going into the Armed condition using the Jog feature This feature allows for user set...

Страница 14: ...he ABC Series is not actively braking either because the motor is on or the previous braking cycle has been completed The ABC Series provides a built in closed loop sensing circuit that accurately det...

Страница 15: ...tate NOTE The ABC Series Mechanical Brake Release Relay will set the mechanical brake if the ABC Series brake unit is disabled during the braking mode 2 2 2 Wiring Error The ABC Series unit will recog...

Страница 16: ...as follows see section 4 3 4 OPERATION RELAY STATUS Power On No Change de energized Jog Armed Energizes follows motor starter coil Braking Remains energized Braking Time Completed Zero Speed Override...

Страница 17: ...m metallic particles conductive dust and corrosive gas Free from excessive vibration below 0 5G Open panel units must be mounted in the appropriate type of en closure Enclosure size and type must be s...

Страница 18: ...ied Unit can be source of fatal electrical shocks To avoid shock hazard disconnect main power before working on the unit Warning labels must be attached to terminals enclosure and control panel to mee...

Страница 19: ...ker No greater than 250 No greater than 400 No allowable fuses required 200 1000 Amps Class RK5 Fuse Class J Fuse No greater than 250 No greater than 400 Circuit breaker No greater than 250 WARNING Ma...

Страница 20: ...ent so 20 wire or higher can be used Fuse protection ad equate for the field wiring used must be provided per code NOTE If the ABC Series brake is being used with 2 speed Wye Delta or Reduced Voltage...

Страница 21: ...nical Brake Relay WARNING The motor starter must never be operated manually when the brake unit is connected Blown fuses and or damage to the unit may result 4 3 1 Starter Monitor Input Provides a bra...

Страница 22: ...released i e the contact is opened Once the ABC Series has resumed operation it will evaluate the status of the motor and re enter the JOG mode if conditions are correct Circuit voltage potential 15VD...

Страница 23: ...may occur and the warranty on the unit may be voided 4 3 4 Mechanical Brake Release Relay The ABC Series brake unit can work in conjunction with a mechanical brake by interfacing with the motor and al...

Страница 24: ...ting all the switches to the Off position Jog Time 0 will disable this function Example Setting dip switch positions 1 2 and 3 to ON 1 2 4 7 seconds total jog time CAUTION Damage to the motor equipmen...

Страница 25: ...clamp on ammeter should be used to check the current supplied to the motor while braking Place the meter on one of the ABC Series input power lines Start the motor by energizing the motor starter cont...

Страница 26: ...some reason you need to disable the Zero Speed Sensing remove this jumper The ABC Series will then continue braking for the entire Brake Time setting even if the motor has already come to a complete s...

Страница 27: ...ny one of its input leads with the true RMS AC clamp on ammeter Adjust the brake current if necessary If the brake times out before the motor stops increase the value of the brake time switch or incre...

Страница 28: ...nd status annunciation Braking current is adjustable via true RMS regulated control using phase angle firing of SCRs Operator Adjustments Brake Time and Jog Time 7 position binary dip switch Brake Cur...

Страница 29: ...sabled this circuit controls the mechanical brake normally as if it is the only brake in the system Aux Contact Ratings 5 Amps 250 VAC max LED Status Indicators Large LEDs braking green Fault Red Smal...

Страница 30: ...ntrols have different operating characteristics from those of electromechanical equipment Because of these differences and the wide variety of applications for solid state controls each application de...

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