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Motor City Wash Works AIR ONE PROFILER, Руководство по установке

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© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 

Phone: 248.313.0272 ▪ Fax: 248. 313.0271 

        

REVISION 5-20-21

                            

www.motorcitywashworks.com

                                                 

1

 

 

          AIR ONE PROFILER 30-90HP DRYER  

INSTALLATION MANUAL 

                      Part #  DRYRPROFLRXXXXXX 

(ALL COLORS) 

 

  TABLE OF CONTENTS

 

 
Equipment Specifications

                

 

                                                                                         

           

Page: 1 

Suggested Tools and Installation Materials

   

 

                                                                  

                       

Page: 1 

Installation Instructions

                                                                                                                                   

Page: 2 

Color Skinz® Installation……………………………………………………………………………………………...…...…..Page: 21 
Start-Up Procedures

                                                                                                                                      

Page: 21 

Optional Energy Gates

                                                                                            

                                  

Page: 28 

Troubleshooting………………………………………………………………………………………………………………...Page: 32 
Support Documents

                                                                                           

                                  

Page: 36 

Warranty…………………………………………………………………………………………………………………………Page: 39 
 

  Equipment Specifications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

    Equipment  Features   

                 

 

 

 

 

Color Skinz™ Snap-On Structure Wrap 

 

Profile Vehicle Height for Maximum Efficiency 

 

10 HP Motors 208-230-460VAC/3PH Premium Efficiency 

 

Very Quiet 

 

Convenient Method to Clean Inlet Strainer 

 

3 Different Colored Molded Heavy Plastic Housings, Never Corrodes, Never Fades 

 

Inverter Ready Heavy-Duty Cast Steel TEFC 10HP Motors 

 

    Suggested Installation Tools and Materials 

 

                  

 

 
 
 

 

 

 

  Hammer Drill with 5/8” Drill Bit 

     (8) Wedge Anchor Bolts 5/8” x 6” 

 

Sledge Hammer

 

     

Safety Goggles 

 

Set of Standard Combo Wrenches 

     

Torpedo Level 

 

Measuring Tape 

     

Safety Goggles 

 

 

AIR ONE PROFILER DRYER 

DIMENSIONS 

TUNNEL LENGTH 

64 IN (5FT-3in) 

TUNNEL WIDTH 

152 IN (12 FT-8 IN) 

UNIT HEIGHT 

140 IN (11 FT-8 IN) 

VEHICLE 

CLEARANCE 

90 IN (7 FT-6 IN) 

ELECTRICAL 

TOP PROFILER ONLY 

MOTORS: (3, 4, 5 ) 10HP 

208/460VAC-93/42FLA-3PH TOTAL 

UL® RECOGNIZED, CSA CERTIFIED, CE MARK, IEC IP 55 

SUPPLY CONTROL:  120-240VAC-1AMPS 

UL ® CERTIFIED 

READY SIGNAL: 24-240VOLTS AC/DC 

PNEUMATICS 

4 SCFM 

Содержание AIR ONE PROFILER

Страница 1: ...imum Efficiency 10 HP Motors 208 230 460VAC 3PH Premium Efficiency Very Quiet Convenient Method to Clean Inlet Strainer 3 Different Colored Molded Heavy Plastic Housings Never Corrodes Never Fades Inv...

Страница 2: ...Air One Top Profiler Installation Procedure Upon receiving your MCWW equipment open all boxes and crates and verify that you have all the required components and there is no damage to the equipment V...

Страница 3: ...SION 5 20 21 www motorcitywashworks com 3 Using the pictures 2 and 3 showing the different equipment envelopes verify that there is sufficient room for your PROFILER dryers Pic 2 Profiler Dryer Envelo...

Страница 4: ...ture 4 below Bring the dryer to the installation area Pic 4 Secure Dryer Frame with C Clamps use BESSY style adjustable clamps Choose which configuration you want your top for dryer STRAIGHT see previ...

Страница 5: ...two holes and the 3rd set down will match up to bolt the main beam to each leg Position the OUTSIDE EDGE of the DRIVER SIDE LEG 45 from the INSIDE EDGE of the INSIDE GUIDE RAIL see picture below and...

Страница 6: ...the two photo eye trees and install as shown in picture 7 and 8 below We have a smaller 2 sensor photo eye tree used when producers are introduced on the side of each leg Pic 7 Photo Eye Tree Pic 8 P...

Страница 7: ...ounts as shown below Brackets must be loosenened in order to mount on driver s side and passenger s side leg see below NOTE Mounts will go OVER Color Skinz where applicable Once completed mount to dri...

Страница 8: ...0271 REVISION 5 20 21 www motorcitywashworks com 8 Locate the control box and mount on the PASSENGER S SIDE as shown in picture 9 Pic 9 Control Box Mounts Pic 10 Control Box Mounts Pic 11 Control Box...

Страница 9: ...nction box Connect the air hose unions and Y fittings at the passenger upper side corner see picture 12 Pic 12 Connect Air Lines YOUR PROFILER DRYER REQUIRES A POWER SOURCE OF 120VAC CONNECT THE POWER...

Страница 10: ...our Profiler Dryer requires a 3 8 air line capable of 4 SCFM Connect the air line to the air panel inlet fitting see below Pic 14 a and 14 b Pic 14 a Air Panel Connections Internal Exhaust s Black sin...

Страница 11: ...ocate the boxes containing the COLOR SKINZ covers and install on each leg and photo eye tree see below Pic 15 Color Skinz Pic 16 Color Skinz SELECT THE PROPER COLOR SKINZ COVER SNAP ONE SIDE OF THE LI...

Страница 12: ...ichigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 REVISION 5 20 21 www motorcitywashworks com 12 Pic 17 Photo Eye Tree Color Skinz Pic 18 Color Skinz Locate the ACCENT COVERS and install them pe...

Страница 13: ...seam and pull through each of the FOUR PLASTIC TIE MOUNTS located on the producer outlet see picture 20 below Cut a slit in the fabric for the zip tie end to come through as show below Tighten the pl...

Страница 14: ...ty Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 REVISION 5 20 21 www motorcitywashworks com 14 90HP Profiler Dryer For a 70HP system subtract the two botto...

Страница 15: ...Fax 248 313 0271 REVISION 5 20 21 www motorcitywashworks com 15 10HP Square Frame Producer Location 20HP Square Frame Producers Location 30HP Square Frame Producers Location 40HP Square Frame Produce...

Страница 16: ...REVISION 5 20 21 www motorcitywashworks com 16 20HP Color Skinz Producers Location 30HP Color Skinz Producers Location 40HP Color Skinz Producers Location Color Skinz Producers Location Configurations...

Страница 17: ...Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 REVISION 5 20 21 www motorcitywashworks com 17 30 90 20HP Configuration 20HP Exit Facing Configuration Intended for...

Страница 18: ...driver s side and down the leg Finally pull each individual cable terminated at the end of the main cable and connect each one of them to each photo eye see picture 29 Using plastic ties secure the ca...

Страница 19: ...as the same control box as the 30HP Top Profiler Dryer see picture 11 After the control box is secured properly on the PASSENGER S SIDE LEG pull the grey EMITTER PHOTO EYE CABLE behind the control box...

Страница 20: ...N THE DRIVER S SIDE LEG Pic 34 Receiver Photo Eye Cables Pull the power and the control cable behind the box and up to the ceiling Connect each cable in its own separate junction box Like the Top Prof...

Страница 21: ...ic 38 Color Skinz Start Up Procedure Start each dryer one at a time and verify for proper rotation and if any IMPELLER rubs on any INLET CONE If an IMPELLER is rubbing on an INLET CONE adjust the posi...

Страница 22: ...supply ON and adjust both main regulators PROFILER TOP and PROFILER SIDES to 60 PSI Push the manual button override for each air panel valve and confirm that each nozzle is extending down when pushed...

Страница 23: ...AIR LINES AT THE VALVE OR AT THE CYLINDER HOUSING Turn the power ON to the controllers and verify that the POWER pilot light is ON see picture 44 Turn ON the car wash controller OUTPUT for the READY S...

Страница 24: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 REVISION 5 20 21 www motorcitywashworks com 24...

Страница 25: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 REVISION 5 20 21 www motorcitywashworks com 25...

Страница 26: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 REVISION 5 20 21 www motorcitywashworks com 26 Internal Control Box Connections...

Страница 27: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 REVISION 5 20 21 www motorcitywashworks com 27 Internal Control Box Connections...

Страница 28: ...u have all the required components and there is no damage to the equipment Verify that you have all your installation materials Your MCWW ENERGY GATE SYSTEM comes pre assembled and already installed o...

Страница 29: ...Y one BLACK from the air panel located in the leg ENTRANCE SOLENOID VALVE to the closest entrance side ENERGY GATE UNIT Using the supplied 1 4 air line TEE fittings pull two more air lines from the fi...

Страница 30: ...anel see picture 3 WARNING IT IS IMPERATIVE TO SUPPLY THE ENERGY GATE S PNEUMATIC SYSTEM PANEL WITH CLEAN DRY COMPRESSED AIR ANY AMOUNT OF MOISTURE VAPORIZED OIL OR ANY OTHER IMPURITIES WITHIN THE MAI...

Страница 31: ...est the operation of the gate by pushing the AIR VALVE MANUAL OVERRIDE BUTTON Confirm that the gate is open at rest and closes when the button is pushed Check for leaks and repeat for each gate Pic 5...

Страница 32: ...r to solve it and make the product or process operational again It is imperative to understand that all problems have a cause and solution Many times you may not have an actual fault and just a simple...

Страница 33: ...impeller is out of round or bent Check for debris in housing on screen or inside of impeller Ensure motor shaft is not bent Profiler Dryer Breaker soft start VFD tripping faulting Check amperage that...

Страница 34: ...g ground Profiler Dryer Not drying car fully Make sure a drying agent is being used to fully utilize your drying space Consult Air One or Profiler Dryer manuals for approximate recommended housing ang...

Страница 35: ...ryers Check continuity of 3phase motor leads including ground Profiler Dryer Profiler not extending Verify ready signal is present Ensure air supply is present minimum 40psi Check for dirty misaligned...

Страница 36: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 REVISION 5 20 21 www motorcitywashworks com 36 Support Documents Dryer Beam Extension...

Страница 37: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 REVISION 5 20 21 www motorcitywashworks com 37...

Страница 38: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 REVISION 5 20 21 www motorcitywashworks com 38...

Страница 39: ...a new or refurbished unit not to include costs of removal or installation Any product returned to MCWW for warranty has to have a Return Material Authorization Number All shipping costs to MCWW are as...

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