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MORNINGSTAR CORPORATION

4.0  OPERATION

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absorption stage for 3 or 4 hours before transitioning to the 

float stage.

Equalize (flooded battery type only)

The SunSaver will equalize a flooded battery for three 

(3) hours every 28 days. Equalize charging raises the 

battery voltage above the standard absorption voltage so 

that the electrolyte gases. This process prevents electrolyte 

stratification and equalizes the individual cell voltages within 

the battery.

WARNING:  Risk of Explosion

Equalizing vented batteries produces explosive gases. 

The battery bank must be properly ventilated.

!

CAUTION: Equipment Damage  

Excessive overcharging and gassing too vigorously 

can damage the battery plates and cause shedding of 

active material from the plates.  An equalization that is 

too high or for too long can be damaging.  Review the 

requirements for the particular battery being used in 

your system.

AVERTISSEMENT:  Risque d’explosion

Les batteries à évent et compensation produisent des 

gaz explosifs. Le groupe de batteries doit être correcte-

ment ventilé.

!

PRUDENCE: Endommagement de l’équipement   

Une surcharge excessive et un dégagement gazeux 

trop vigoureux peuvent endommager les  plaques de 

batteries et provoquer l’élimination du matériau actif des 

plaques.  Une compensation trop élevée ou trop longue 

peut provoquer des dégâts.  Examinez les exigences 

pour la batterie particulière utilisée dans votre système.

Dead Battery Charging

The SunSaver has a special charging function to recover 

batteries that have discharged too low. If the terminal 

voltage of the battery is greater than 1 Volt, the SunSaver 

will detect the battery and provide approximately 85% 

of available charge current until the battery reaches the 

minimum operating voltage of the controller. When the 

battery has recharged to the minimum operating voltage of 

the SunSaver, 100% of available charge current will flow to 

the battery and normal operation will resume.

4.3 Load Control Information

The primary purpose of the load control function is to 

disconnect system loads when the battery has discharged 

to a low state-of-charge and reconnect system loads when 

the battery is sufficiently recharged. System loads may be 

lights, pumps, motors, DC appliances, and other electronic 

devices. The total current draw of all loads must not exceed 

the SunSaver maximum load rating.

NOTE:  

Do not wire an AC inverter of any size to the load termi-

nals of the SunSaver. Damage to the load control circuit 

may result. Connect inverters directly to the battery or 

battery bank.

Load Control Settings

Load control is fully automatic. The load will be 

disconnected and reconnected based upon the Low Voltage 

Disconnect (LVD) and Low Voltage Reconnect (LVR) voltage 

thresholds. The LVD and LVR thresholds are listed in the 

back of the manual.

LVD Warning

As the battery discharges the 

Battery Status

 LEDs will 

transition from green to yellow and then from yellow to 

flashing red. The flashing red indication is a warning that a 

low voltage disconnect event will occur soon. The amount of 

time between a green SOC indication and load disconnect 

 4.0

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Страница 1: ...nual www morningstarcorp com MORNINGSTAR World s Leading Solar Controllers Inverters SUNSAVER PV SYSTEM CONTROLLERS SunSaver Models Included in this Manual SS 6 12V SS 6L 12V SS 10 12V SS 10L 12V SS 1...

Страница 2: ...ermine the highest expected array Voc as defined by the lowest expected ambient temperature for the system location CONTENTS 1 0 Safety Information 4 2 0 General Information 10 2 1 Overview 10 2 2 Fea...

Страница 3: ...urces of power to the controller before installing or adjusting the SunSaver There are no fuses or disconnects inside the SunSaver Do not attempt to repair Install external fuses breakers as required...

Страница 4: ...battery bank Mount the controller at least 3 ft 1 m away from vented batteries unless separated by a barrier or located in a separate compartment Installation in Hazardous Locations THIS EQUIPMENT IS...

Страница 5: ...de batteries du m me type fabricant et ge Ne fumez pas proximit du groupe de batteries Les connexions d alimentation doivent rester serr es pour viter une surchauffe excessive d une connexion desserr...

Страница 6: ...ove Jumper Wire for Flooded Battery 12 V BATTERY STATUS TEMP SENSOR CHARGING STATUS See Operator s Manual Nominal Rating 12 Volts dc Max Input 30 V Solar 6 5A Battery 6 5A Load 10 0A indoor use only U...

Страница 7: ...modifications not expressly approved by Morningstar for compliance could void the user s authority to operate the equipment Note This equipment has been tested and found to comply with the limits for...

Страница 8: ...ufficient ventilation to release the gases Do not install in locations where water can enter the controller Loose power connections and or corroded wires may result in resistive connections that melt...

Страница 9: ...Slow Switching charging PWM charging is the default regulation method and is the method recommended for most systems Slow Switching regulation should only be selected if noise or interference exists i...

Страница 10: ...Les vapeurs des batteries sont inflammables et corroderont et d tru iront les circuits du SunSaver PRUDENCE Endommagement de l quipement Assurez une ventilation suffisante en cas d installation du Su...

Страница 11: ...during installation When disconnecting solar input must be removed first before disconnecting battery See caution below NOTE The SunSaver is a negative ground controller Any one negative conductor ca...

Страница 12: ...se only Use 75 C Copper Conductors Only CONFORMS TO ISA12 12 01 CERTIFIED TO CAN CSASTD C22 2 NO 213 1992 Class I Division 2 GroupsA B C D Hazardous Loc Temp Code T5 RoHS MORNINGSTAR S S 20L UN AVER S...

Страница 13: ...olts to power the SunSaver 12V or 24V models Connect the battery to the SunSaver Refer to the wire gauge chart on page 43 of this manual for correct wire size Use 75 C copper wire If required the nega...

Страница 14: ...bles du syst me WARNING Risk of Damage Connecting the solar array to the battery terminal will permanently damage the SunSaver AVERTISSEMENT Risque d endommagement La connexion du r seau solaire sur l...

Страница 15: ...ad 20 0A Max Ambient 65 C indoor use only Use 75 C Copper Conductors Only CONFORMS TO ISA12 12 01 CERTIFIED TO CAN CSASTD C22 2 NO 213 1992 Class I Division 2 GroupsA B C D Hazardous Loc Temp Code T5...

Страница 16: ...f the SunSaver does not power up or a flashing LED error sequence exists refer to Section 5 0 Troubleshooting 4 0 OPERATION 4 1 LED Indications STATUS LED The Status LED indicates charging status and...

Страница 17: ...On Battery Missing Load Off Table 3 Battery SOC LED definitions NOTE An error condition exists if multiple Battery SOC LEDs are flashing See Section 5 1 Error Indications for more information 4 2 Bat...

Страница 18: ...pecial charging function to recover batteries that have discharged too low If the terminal voltage of the battery is greater than 1 Volt the SunSaver will detect the battery and provide approximately...

Страница 19: ...mage the load Always re check load connections before applying power The SunSaver will go straight to LVD on start up if the battery voltage is at or below 11 7V 23 4V 4 0 4 4 Protections Solar Overlo...

Страница 20: ...atsink temperature has exceeded 85 C and the solar and load is disconnected The SunSaver will automatically reconnect when the heatsink cools to 80 C High Voltage Disconnect Battery Status LED R G seq...

Страница 21: ...Yellow LED is on then Red and Green LED are on 5 2 Common Problems Problem No LED indications Solution With a multi meter check the voltage at the Battery terminals on the SunSaver and the Solar term...

Страница 22: ...NOT LIMITED TO LOST PROFITS DOWN TIME GOODWILL OR DAMAGE TO EQUIPMENT OR PROPERTY 7 0 TECHNICAL SPECIFICATIONS 6 0 WARRANTY and CLAIM PROCEDURE WARRANTY CLAIM PROCEDURE 1 Before proceeding please refe...

Страница 23: ...e Only SunSavers with load control display the Flashing Red LED indication Battery Set points 25 C Sealed 12 V or 24 V Flooded 12 V or 24 V Absorption Voltage 14 1 V or 28 2 V 14 4 V or 28 8 V Absorpt...

Страница 24: ...E WITH DISTRIBUTED ENERGY SOURCES FIRST EDITION REVISION THROUGH AND INCLUDING NOV 7 2005 CSA C22 2 No 107 1 01 3094762 RoHS Compliant 2002 95 EC 12 VOLT NOMINAL WIRE CHART Amps One way Wire Distance...

Страница 25: ...g Solar Controllers Inverters www morningstarcorp com Specifications subject to change without notice Designed in the U S A Assembled in Taiwan 2017 Morningstar Corporation MS 001272 v3 3 THIS PAGE IS...

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