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FOLDER

DocuFold Mk2

AIR SEPARATION KNOB (E)

This knob controls the amount of air that is fed to the paper. The machine would normally run
with this knob set at the 'High' position. If the machine is run with less than approximately 20
sheets on the loading table, or running the job to the last sheet, this knob should be set to the low
position.

BACK STOP (F)

This is placed up to the end of the paper stack and clamped to the moving side lay (G).

SHEET MEASURING (BB)

When pushing set-up switch (W) down to set-up, the position of the sheet-measuring device will
be displayed on the control panel display. It will measure the length of a stack of paper to an
accuracy of 0.1 mm. By pushing the sheet-measuring device up to the back of the stack of paper,
it will allow the Docufold to calculate the fold length according to the type of fold selected.
Note: - If the digit after the decimal place flashes, it is measuring between 0.1 of a millimetre and
is not a malfunction.

Always push the sheet-measuring device against the paper stack when

adjusting fold types.

FOLD PLATES

ALWAYS UNPLUG POWER CONNECTIONS BEFORE REMOVING FOLD PLATES.

Fitting

Fit the fold plates into their respective positions (long fold plate upper and short plate lower), by
locating the front pins (I) into the long slots and carefully sliding forwards (without twisting)
until the rear pins can be located into the short slots. When fully in position, pull down the fold
plate to lock into position. Connect the push-in power connectors – short lead to plate 1 (upper)
& long lead to plate 2 (lower).

Settings

The fold plate lengths are set automatically.

Fold plate Tilt

See roller tilt.

SETTING THE VACUUM BLEED (GG).

Situated on the front of the feed table, the Vacuum Bleed Knob is used to allow more control
of the suction on the vacuum drum.
When light weight paper of 90gsm and lower is being fed through the machine turn the knob
clockwise to reduce the possibility of marking, or damage to the leading edge of the paper.

Содержание DocuFold Mk2

Страница 1: ...2008 90 111 Morgana Systems Limited United Kingdom Telephone 01908 608888 Fascimile 01908 692399 Website www morgana co uk AUTOMATIC PAPER FOLDING MACHINE OPERATORS MANUAL DocuFold Mk2 SERIAL No W520...

Страница 2: ...Page 2 PAPER AUTOMATIC PAPER FOLDING MACHINE DocuFold Mk2 K I Z AA A C B E F A FIXED SIDELAY BB D G FF EE S W V U T Y CC DD R Q X P GG...

Страница 3: ...lug or unplug the power cord from the outlet with a wet hand this can cause an electric shock Do not unscrew and remove any covers from the machine as it can cause an electric shock or injury Do read...

Страница 4: ...obtain the exact fold plate position for each type of paper KWIK START GUIDE 1 Set the paper gate gap knob B to two thickness of the paper to be folded 2 Place the paper to be folded onto the loading...

Страница 5: ...up switch W upwards If you require to batch the Docufold provides the facility to batch in denominations of 10 s from 10 to 1000 To set batch you can select the required batch number by turning the f...

Страница 6: ...y be adjusted by releasing knob C and swinging the knob in the desired position Lighter stocks including bond will run best with the knob set to the left For heavier stocks and curled up stock move th...

Страница 7: ...flashes it is measuring between 0 1 of a millimetre and is not a malfunction Always push the sheet measuring device against the paper stack when adjusting fold types FOLD PLATES ALWAYS UNPLUG POWER C...

Страница 8: ...of 0 1 of a millimetre To adjust the position of the lower fold plate press hold the lower fold plate button DD and adjust the length as described above When you have adjusted the fold length dimensi...

Страница 9: ...Mk2 Roller Tilt Lever AA should always be set in the 0 square position To adjust folding out of square you can move the roller assembly in the or direction by releasing knobs Y and moving lever AA alw...

Страница 10: ...you can store the setting for retrieval at a later date This can be useful when jobs need to be repeated Press switch W down to the set up position using the select knob turn until you reach a P with...

Страница 11: ...he batch quantity in multiples of 10 up to 990 Stopping the feed in the middle of a batch will not affect the batch When the machine batches the feed will stop and the display will show the batch quan...

Страница 12: ...pper fold plate must be removed and replaced with the lower fold plate Ensure that the tilt roller is at zero plug in the upper plate connector into the lower plate To prevent damage to the unused upp...

Страница 13: ...Page 13 FOLDER DocuFold Mk2...

Страница 14: ...MMENDED SCORER SET UP SCALE 1 0 mm 3 64 1 0 mm 3 64 SCORER 15 22 21 20 19 18 17 16 4 3 2 1 0 5 6 7 8 9 10 11 12 13 14 DRIVE HUB SCALE RECOMMENDED PERFORATOR SET UP EDGE OF SHEET FRAME PAD UPPER PERF S...

Страница 15: ...side guide to suit the work For work longer than the backstop will allow remove the backstop and use the extended backstop that is located underneath the catch tray There is a full range of perforator...

Страница 16: ...onal rear delivery belt stacker Assy No 9 09 01 is recommended to be used In the event of a paper jam the sensor will cut out the main switch The main fold rollers are linked to a clutch which will pr...

Страница 17: ...at the end of the roller shaft and rotate in the required direction to adjust the roller gap 4 The graphics on the inside of the roller side plate show which way to turn the roller to adjust the gap r...

Страница 18: ...failing the sensors can be accessed for cleaning by removing the roller assembly as described above Clean by using a soft brush or damp cloth FOLD PLATES MAINTENANCE The fold plates can be opened up...

Страница 19: ...e size If the paper is curling upwards the suction drum may not be able to pull the sheet downward to wrap around the drum for efficient feeding You may need to bend the sheets downward prior to loadi...

Страница 20: ...ing used as the deflector Make sure that the plate is located securely and that the deflector bar is wound right to the end Set the tilt roller mechanism to zero Check that the material is not too hea...

Страница 21: ...ing You must have the machine plugged directly into a 30 amp ring main Do not attempt to run the machine with an extension lead The main switch will cut out if you have a paper jam or overlap is indic...

Страница 22: ...AIT PROCESSING WAIT SL 51 ChEc 3 SL 3 SL 4 PULSE PULSE PULSE CONTROLS ACTION WORK ACCEPT IF O K IF NOT SEE OVER FOR MANUAL ADJUSTMENT CHECK TEST SHEETS TEST SHEETS 3 OFF RUN DISPLAY INFO FOLD SELECTIO...

Страница 23: ...ERO BATCH 2 SECONDS SET BATCH QUANTITY RUN BATCH SL 200 PULSE ALL FOLDS Cont on 200 STREAM PULSE SL 200 STREAM LETTER HALF DOUBLE PARALLEL PULSE STREAM FOLD PLATE DELIVERY ROLLER ADJUSTMENT MANUALADJU...

Страница 24: ...SET 11 1 99 41 1 PERFORATING SET 56T SLITTING 12 6 99 05 1 SCORING SET TYPE A 13 617 004 5 GLASS BALL 14 613 316 1 POWER CORD EEC 650 015 1 POWER CORD USA 15 624 018 1 DISPATCH BOX 16 17 18 19 20 26...

Страница 25: ...SLITTING BLADE SET 1 99 13 12 ANVIL SET 1 99 35 13 14 PERFORATOR STRIPPER SET 98 018 15 SHEET SMOOTHER STACKER 69 023 3 16 PAPER PROFILE ROLLERS SET SPLIT 6 99 36 17 18 ACCESSORIES May be obtained fr...

Страница 26: ...PIN ASSEMBLY Side Lay 95 017 HOSE Vacuum 95 018 HOSE Separation Air 95 031 HOSE Evacuation 95 032 HOSE Exhaust 95 096 PCB DOCUFOLD CONTROL LONG PLATE EEC 613 137 PLUNGER SPRING ASSY 613 255 SOLENOID...

Страница 27: ...tion of this symbol on your equipment is confirmation that you should not dispose of the equipment in the normal household waste stream In accordance with European legislation end of life electrical a...

Страница 28: ...NOTES Page 28 PAPER...

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