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19

4. Troubleshooting

Troubleshooting

PROBLEM

POSSIBLE CAUSES

ACTION

Paper jam in fold roller 

section

Folding not selected

Side joggers set too tight

Too much material on belt stacker 

Select folding on control panel

Adjust side joggers correctly

Switch on power, when the green 

button is lit, push it immediately for 

reversal feed motion on rolls. 

Stapler jam

Stapler not aligned with anvils

Align staplers with anvil

Bad sheet alignment 

side

Side joggers incorrectly adjusted Adjust side joggers to the paper 

size

Bad sheet alignment 

front to back

Rear jogger incorrectly adjusted

Upper pressure roller missing

Upper pressure roller incorrectly 

positioned

Adjust rear jogger

Mount upper pressure roller 

Position the upper pressure roller to 

correct paper size

Not possible to select 

third party eject on 

Collator

Connection cable not attached

Top cover open

Power switch set to OFF position

Booklet Maker in jam condition

Attach connection cable

Close top cover

Set power switch to ON position

Clear jam in Booklet Maker

Paper jam into side 

guides

Booklet Maker incorrectly 

positioned to Collator

Paper size setting incorrect

Reposition the Booklet Maker for 

the correct paper size

Adjust side joggers to the correct 

paper size

Paper jam in infeed 

area

Upper guides on side jogger 

unfolded

Upper pressure roller incorrectly 

positioned

Rear jogger unit lowered in ON-

line mode

Fold down upper guides

Reposition the pressure roller

Raise the rear jogger

Set remaining in 

stapling section

Lower stapler

Misfeed in Collator

Paper jam in Booklet Maker

Side jogger set too tight

Load stapler

Correct problem in Collator and 

restart

Clear paper jam 

Adjust the side joggers to the cor-

rect paper size

Содержание Booklet Maker BM 61

Страница 1: ...Morgana Systems Limited United Kingdom www morgana co uk Telephone 01908 608888 Facsimile 01908 692399 Booklet Maker BM 61 Operator Manual Doc No T10185 ...

Страница 2: ...BOOKLET MAKER BM 61 Operating Instruction Booklet Maker Reference Part no 61255 Doc no T10185 Rev date 5 Apr 2013 ...

Страница 3: ... to a properly grounded power source wall outlet If in doubt have the power source checked by a qualified electrician Improper grounding of the equipment can result in electrical shock To avoid hazardous electric shock do not remove any covers or screws other than those specified in this manual Turn off the power and disconnect the power plug by pulling the plug not the cable if any of the followi...

Страница 4: ...dard paper sizes 12 2 Settings 13 ON line 13 Stapling and folding 13 Folding only 13 OFF line 14 Stapling and folding 14 Folding 14 4 1 5 Block stapling Option 1 15 4 1 6 Block stapling Option 2 16 3 Operation 17 Operating the bookletmaker 17 Operating ON line 17 Operating OFF line 17 4 Troubleshooting 19 Troubleshooting 19 5 General remarks 21 Do s And Don ts 21 Placing Your Machine 22 Machine En...

Страница 5: ...Page Intentionally Blank ...

Страница 6: ...ct unit designed to meet the highest demands for productivity safety and ease of operation The BM 61 can be installed against a collator feeder or run as a stand alone unit The bookletmaker can be installed against s collator model 310 306 or against collator feeder model 510 BM 61 stand alone unit BM 61 against a collator feeder 510 ...

Страница 7: ...ler assembly Only used for ON line operation to Collator 3 Press area machine release Press here and the Booklet Maker will be released from the Collator and can be rolled away 4 Control panel 5 Fold stop assembly 6 Belt Stacker Optional accessory 5 3 4 1 2 6 ...

Страница 8: ...ide jogger rear 3 Scale paper length 4 Rear jogger roller 5 Side jogger front 6 Upper guide side jogger 7 Release handle side jogger 8 Scale paper width 9 Anvil 10 Release handle side jogger 11 Scale upper pressure roller assembly 1 4 2 3 5 6 7 8 9 10 11 ...

Страница 9: ...n mark on the Collator 4 Paper stop crank Used for adjustment to correct paper length 5 Rear jogger latch Used to lower the rear jogger and enable OFF line operation 6 Rear jogger adjustment latch Used to position the rear jogger to the paper length 7 Receptacle connection cable The connection cable from the Collator connects here 8 Knob adjustment for odd paper size By loosening the knob the Dock...

Страница 10: ...indicator 4 Stapling ON OFF 5 Folding ON OFF 6 Automatic start ON OFF Can only be used OFF line Automatic start SAFE MODE FAST MODE Can only be used ON line 7 Time delay Can only be used OFF line 8 Manual start button Can only be used OFF line 2 1 3 4 5 6 7 8 I 0 ...

Страница 11: ...10 1 Belt Stacker 2 Adapter 3 Delivery Tray 4 Knob Delivery Tray By loosening the knob the Delivery Tray can be adjusted for correct paper size Accessories optional 2 1 3 4 ...

Страница 12: ...l outlet and into the bookletmaker Set power switch A to 1 to turn on the power if power on the green lamp B will lit To turn off the power set power switch A to 0 if power off the green lamp B will also be turned off Turning On Off the Power A B ...

Страница 13: ...er sizes that deviate from the standard A4 A3 and 81 2 x11 11 x17 sizes 1 Perform the setup of the Booklet Maker for the paper size 2 Attach the Booklet Maker to the Collator using the positioning holes on tBookletMaker that best matches the paper size Green mark on rear side jogger as close as possible to the Docking Bracket 3 Loosen the knob for adjustment to odd paper sizes on the Docking Brack...

Страница 14: ...s in line with the scale for paper length 6 Move the rear jogger up against the trail edge of the set 7 Remove the set 8 Position the upper pressure roller according to the scale 9 Position the stapler heads over the anvils to be used 10 Attach the Booklet Maker to the Collator and make sure that the green mark on the Docking Bracket aligns with the green mark on the Collator 11 Set the stapling s...

Страница 15: ...ing the alignment do not squeeze the release handle only push on top of the side jogger at the green label to simulate the jogging action that the BM 61 does during run 8 Turn the paper stop crank until the trail edge of the set is in line with the scale for paper length 9 Remove the set 10 Position the stapler heads over the correct anvils 11 Set the stapling switch to ON position 12 Set the fold...

Страница 16: ...e release handle only push on top of the side jogger at the green label to simulate the jogging action that the BM 61 does during run 8 Turn the paper stop crank to position the set to the stapler 9 Remove the set 10 Position the stapler heads over the correct anvils 11 Close the top cover 12 Set the stapling switch to ON position 13 Set the folding switch to OFF position 14 Select manual or autom...

Страница 17: ...chine 7 Insert set into the stapling area 8 Move the rear side jogger up against the paper to verify that the side jogger aligns the sheets Note When checking the alignment do not squeeze the release handle only push on top of the side jogger at the green label to simulate the jogging action that the BM 61 does during run 9 Remove the set 10 Position the stapler heads over the correct anvils 11 Se...

Страница 18: ...t speed with button as shown below Only possible with model 510 Operating OFF line 1 Select manual or automatic start Manual start Make sure that the time delay is set to minimum Press the manual start button for each operation Automatic start The set will automatically be stapled as it is inserted in the BookletMaker 2 When operating insert one set at a time Align the set with your fingertip When...

Страница 19: ...Page Intentionally Blank ...

Страница 20: ...t paper size Not possible to select third party eject on Collator Connection cable not attached Top cover open Power switch set to OFF position Booklet Maker in jam condition Attach connection cable Close top cover Set power switch to ON position Clear jam in Booklet Maker Paper jam into side guides Booklet Maker incorrectly positioned to Collator Paper size setting incorrect Reposition the Bookle...

Страница 21: ...Page Intentionally Blank ...

Страница 22: ...quipment Always keep magnets and all devices with strong magnetic field away from the machine Do not use a ground adapter plug to connect the equipment to a power source receptacle that lacks a ground connection terminal Do not attempt any maintenance function that is not specifically described in this docu mentation Do not remove the covers or guards that are fastened with screws Do not install t...

Страница 23: ...ect the machine to a power source that lacks a ground connection terminal Always locate the equipment on a solid support surface with adequate strength for the weight of the machine Always keep magnets and all devices with strong magnetic fields away from the machine If the place of installation is air conditioned or heated do not place the machine where it will be Subjected to sudden temperature ...

Страница 24: ...klets hour Speed Model 310 306 1600 A4 sized booklets hour 1400 A4 sized booklets hour Adjustable up to 1800 A5 or 1400 A4 sized booklets hour Paper size Min Max 200 x 270 mm 7 7 8 x 10 5 8 305 x 440 mm 12 x 17 1 4 Stapler head 210 chisel point Low stapler detection Yes Jam detection Yes Jogging Side and back Height 550 mm 880 mm incl base 21 5 8 34 5 8 incl base Width 780 mm 1420 mm incl Belt Sta...

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Страница 26: ...Notes ...

Страница 27: ...Notes ...

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