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ServoFlex Type 328.XX 

Safety 

 

 

2013-09-12

 

11 

Mönninghoff 

Safety 

2.1 

General 

This section provides an overview on all safety aspects for opti-
mum protection of staff during assembly and startup as well as 
safe and trouble-free operation. 

 

 

WARNING 

Danger from failure to observe the safety in-
structions! 

Failure to observe the safety and instructions listed 
in these assembly instructions can lead to consider-
able danger. 

►  Always pay attention to all warnings and instruc-

tions specified here. 

 

2.2 

Staff requirements 

2.2.1  Qualifications 

 

 

WARNING 

Risk of injury due to insufficient qualification! 

Improper use can result in considerable damage to 
persons or property. 

►  All activities shall only be performed by 

qualified

 

staff. 

 

The following qualifications are stated in the operating instructions 
for various different fields of activities. 

 

Instructed person

 

was given instruction by the operator on his/her assigned tasks 
and possible dangers resulting from improper conduct. 

 

Specialist staff 

is able to carry out assigned work tasks as well as recognise 
and prevent possible dangers based on his/her technical train-
ing, knowledge and experience, including knowledge of appli-
cable regulations. 

Содержание ServoFlex 328 Series

Страница 1: ...Operating and Assembly Instructions ServoFlex Type 328 XX Doc ID T24 0140 as of 08 2013 Read these operating instructions before starting any kind of work M nninghoff...

Страница 2: ...Maschinenfabrik M nninghoff GmbH Co KG Bessemerstrasse 100 Postfach 101749 D 44793 Bochum D 44717 Bochum Telephone 49 0 234 3335 186 Fax 49 0 234 3335 215 Email service moenninghoff de Internet www mo...

Страница 3: ...d persons 12 2 3 Intended use 13 2 4 Technical modifications 14 2 5 Personal protective equipment 14 2 6 Specific dangers 15 2 7 Signs 15 3 Technical data 16 3 1 Dimensions 16 3 2 Technical data 19 3...

Страница 4: ...areas 38 8 1 Construction of the clutch size 38 8 2 Control events 38 8 3 Startup 38 8 4 Contact protection 38 8 5 Design of the clamping hubs 40 8 6 Permissible temperatures 40 8 7 EC Declaration of...

Страница 5: ...of the location of use of the clutch and be accessible to staff at all times Staff must read and understand the se instructions carefully before beginning any work Compliance with all safety instruct...

Страница 6: ...ty instructions are indicated in these instructions by sym bols The safety instructions are introduced by signal words that are intended to indicate the extent of the danger The warning symbol also in...

Страница 7: ...g to avoid possible danger of serious personal injuries ATTENTION Damage to property by Consequences of failure to observe Instructions for avoiding A warning of this category indicates potential dang...

Страница 8: ...pproved spare parts Faulty assembly The responsibilities as agreed in the delivery contract the general terms and conditions the delivery conditions specified by the man ufacturer as well as the appli...

Страница 9: ...e contracts etc without prior notice Obtain spare parts from authorised dealers or directly from the manufacturer See page 2 for the address 1 6 Guarantee conditions The guarantee conditions are inclu...

Страница 10: ......

Страница 11: ...Staff requirements 2 2 1 Qualifications WARNING Risk of injury due to insufficient qualification Improper use can result in considerable damage to persons or property All activities shall only be per...

Страница 12: ...he clutch when selecting staff WARNING Risk of injury Rotating components always constitute a risk of injury Remove jewellery Protect long hair with a cap or hairnet 2 2 2 Unauthorised persons WARNING...

Страница 13: ...p and Method of function When using the clutch in in potentially explosive areas see section 8 Using in potentially explosive areas WARNING Danger from use for other than the intended purpose Any use...

Страница 14: ...ent The protective equipment corresponding to the work being car ried out must be worn at all times Pay attention to all notices on personal protective equipment within the work area The following mus...

Страница 15: ...ry Do not reach into moving parts with your hands or tamper with these parts during operation Do not open the covers during operation Wear close fitting protective clothing in the dan ger zone Remove...

Страница 16: ...ServoFlex Type 328 XX Technical data 16 2013 09 12 M nninghoff 3 Technical data 3 1 Dimensions Design 1 4 type C C Diaphragm assembly...

Страница 17: ...ServoFlex Type 328 XX Technical data 2013 09 12 17 M nninghoff Design 4 4 type C C Design 1 4 type B C...

Страница 18: ...ServoFlex Type 328 XX Technical data 18 2013 09 12 M nninghoff Design 4 4 type B C...

Страница 19: ...t of inertia Design 1 4 I kgm x 10 6 C C 0 25 0 58 2 36 8 12 29 53 99 33 268 5 B B 4 00 16 42 54 88 B C 6 06 22 98 77 01 Design 4 4 I kgm x 10 6 C C 0 36 0 79 3 40 11 45 26 78 42 61 141 4 B B 7 33 29...

Страница 20: ...4 5 6 4 5 6 7 8 5 6 7 8 9 10 6 7 8 9 10 11 12 13 14 8 9 10 11 12 13 14 15 16 9 9 10 11 12 13 14 15 16 17 18 19 10 11 12 13 14 15 16 17 18 19 20 21 Dimensions D 16 19 26 34 39 44 56 D1 14 19 25 29 34 4...

Страница 21: ...ata from the assembly drawing The assembly drawing can be requested from the manufacturer 3 3 Connection dimensions connection fixings Refer to the assembly drawing for connection dimensions and in fo...

Страница 22: ...ype 328 XX Setup and method offunction 22 2013 09 12 M nninghoff 4 Setup and method offunction 4 1 Structure and designs 1 Clamping hub 2 Diaphragm assembly 3 Adapter screw 4 Double flange Design 4 4...

Страница 23: ...table torques Low absorption of torque peaks direct torque transmission 4 3 Functional method The clutch connects drive and drive shaft like a cardan joint but with a maximum angle that must be mainta...

Страница 24: ...eed with care and pay attention to the symbols and instructions on the packaging Protect the clutch against heavy knocks as well as all types of force during transport Avoid strong ambient temperature...

Страница 25: ...efect is detected Claims for damages can be made only within the applicable reporting periods 5 3 Packaging The individual packages are packed according to the expected transport conditions Environmen...

Страница 26: ...ontrol of goods received renew conservation e g with Tectyl 472 from Valvoline Store packaged items under the following conditions Do not leave outdoors Store at a dry and dust free location Do not su...

Страница 27: ...Safety footwear with protective caps and oil resistant soles CAUTION Risk of injury due to improper assembly and initial startup Improper assembly and initial startup can lead to personal injury or ma...

Страница 28: ...ss the installation situation makes it necessary to take it apart The flanged hubs are not balanced In the event of finished bores from the customer the following con centricity and axial run out tole...

Страница 29: ...bores thoroughly If connections are intended via press fitting the hubs must be heated up evenly to a maximum of 200 C before assembly CAUTION Danger of burns from improper handling of the heated hubs...

Страница 30: ...bly may only take place according to the permitted angle val ues The diaphragm assemblies must be installed without tension in an axial direction Align the shaft ends exactly When replacing or dismant...

Страница 31: ...t clamping hub onto the first shaft Fix the clamping hub to the shaft with clamping screw A Ad here to the TN tightening torque Push the second clamping hub onto the shaft To avoid imbalance caused by...

Страница 32: ...orque TA Push the second clamping hub onto the second shaft To avoid imbalance caused by the clamping screws the clamp ing hubs must be mounted 180 opposite to each other Align the clutch and screw th...

Страница 33: ...ervoFlex Type 328 XX Setup 2013 09 12 33 M nninghoff 6 3 4 Assembling the clutch vertically WARNING Clutches intended for use in potentially explosive areas are only suitable when mounted horizontally...

Страница 34: ...exactly to dimension S Calculate dimension S according to the following formula 2 min S S S 2 max S S S Type 328 ServoFlex Size Size Size Size 08 10 14 16 19 25 S 0 07 0 10 0 12 0 14 0 15 0 2 S 1 9 0...

Страница 35: ...TE To optimise mounting turn the screws and not the nuts when screwing the diaphragm assembly set Aligning a double cardan clutch To align a double cardan clutch proceed as follows Determine dimension...

Страница 36: ...transmission torque diagram The permissible displacement values angled Kw axial Ka radial Kr are listed in the Technical data table The maximum permissible displacement values may not occur simultaneo...

Страница 37: ...ment of the clutch or subsequent settling of the input or output In this case stop the trial run immediately and check the installation positions installation dimen sion and alignment After 10 hours t...

Страница 38: ...immediately use original spare parts only ATTENTION Damage to the clutch from inaccurately aligned shaft ends The function and service life of the clutch depends significantly on tension free installa...

Страница 39: ...ustion The clutches may not run in dust accumulation The operator must de termine corresponding checking and cleaning intervals according to his own experience The cover may not have any openings The...

Страница 40: ...ce group II device category 3G and 3D are Temperature class Max temperature C T5 80 T6 65 The requirements of explosion groups IIC and therefore also ex plosion groups IIB and IIA are fulfilled by the...

Страница 41: ......

Страница 42: ...place of operation during operation Only operate the clutch according to the protective requirements in DIN VDE 0580 CAUTION Damage to persons from moving components Rotating components can cause inj...

Страница 43: ...from rotating components Rotating components can cause injury Never reach into the area of the rotating clutch Remove jewellery Protect long hair with a cap or hairnet Wear the following protective e...

Страница 44: ...fixing elements Use new fitting screws and adhere to all tighten ing torques In the event of malfunctions or irregularities stop the system and inform the person responsible If faults cannot be recti...

Страница 45: ...r wear when the machine is at a standstill Never reach into the area of the rotating clutch Remove jewellery Protect long hair with a cap or hairnet Check screw connections See Technical data section...

Страница 46: ...nstalled and se cure against being switched on again Physically disconnect the entire power supply Subsequently clean modules and components properly and dis mantle in accordance with local occupation...

Страница 47: ...ucts VDI 2230 sheet 1 Systematic calculation of heavily loaded screw connections Cylindrical screw in connections DIN VDE 0580 Electromagnetic devices DIN EN 13463 5 Ignition protection type only for...

Страница 48: ...ServoFlex Type 328 XX Appendix 48 2013 09 12 M nninghoff 14 Appendix...

Страница 49: ...L Liability 8 M Maintenance intervals 45 Malfunctions 44 O Operating 42 P Packaging 24 25 Protective equipment 14 Installation 27 S Safety general 11 Schutzausr stung Installation 43 Service 9 Setup...

Страница 50: ...enfabrik M nninghoff GmbH Co KG Bessemerstrasse 100 Postfach 101749 D 44793 Bochum D 44717 Bochum Telephone 49 0 234 3335 186 Fax 49 0 234 3335 215 Email service moenninghoff de Internet www moenningh...

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