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Hand Crimp Tool for Micro-Fit 3.0 Crimp Terminals 

Doc. No: ATS-638280200  Release Date: 03-15-16 

UNCONTROLLED COPY

 

Page 5 of 7 

Revision: C 

Revision Date: 06-18-19 

3.

 

Flip the upper tooling to the opposite side 
and replace the M3 BHCS. Make sure the 
small markings on the front and back of 
the hand tool frame match up and are on 
the outside of the hand tool frame. See 
Figures 8 and 9. 

4.

 

Do the same thing with the lower tooling 
and tighten the M3 screws. Be sure the 
small markings line up. 

5.

 

Reinstall the locator by following the 
instructions in the locator replacement 
section. 

 
 

MAINTENANCE 

 
It is recommended that each operator of the tool be made aware of and 
responsible for the following maintenance steps: 
 

1.

 

Remove dust, moisture and other contaminants with a clean brush 
or a soft, lint-free cloth. 

2.

 

Do not use any abrasive materials that could damage the tool. 

3.

 

Make certain all pins, pivot points and bearing surfaces are 
protected with a thin coat of high-quality machine oil. Do not oil 
excessively. The tool was engineered for durability, but like any 
other equipment, it needs cleaning and lubrication for a maximum 
service life of trouble-free crimping. Light oil (such as 30 weight 
automotive oil) used at the oil points every 5,000 crimps or 3 
months will significantly enhance the tool life. See Figure 10. 

4.

 

Wipe excess oil from hand tool, particularly from crimping area. 
Oil transferred from the crimping area onto certain terminations 
may affect the electrical characteristics of an application. 

5.

 

When the tool is not in use, keep the handles closed to prevent objects from becoming lodged 
in the crimping dies, and store the tool in a clean, dry area. 

 
 

Miscrimps or Jams 

 

Should this tool ever become stuck or jammed in a partially closed 
position, 

Do Not

 force the handles open or closed.

 

The tool will 

open easily by pressing up on the ratchet release lever in the 
movable handle. See Figure 11. 

 
 

 

 

MATCH 

UP MARKS 

FRONT 

BACK 

Figure 9 

LUBRICATION POINTS 

(BOTH SIDES) LIGHT 

OIL 

(EVERY 3 MONTHS OR 

5,000 CRIMPS) 

Figure 10 

RATCHET RELEASE 

LEVER 

Figure 11 

Содержание 63828-0200

Страница 1: ... kits can be used with a single Battery Powered Crimp Tool This tool is IPC WHMA A 620 Class 2 compliant see Scope table This tool is RoHS compliant however RoHS compliance is not required SCOPE Products Micro Fit 3 0 Crimp Terminals 0 75mm2 and 18 AWG UL1061 wires Terminal Series No Terminal Order No Wire Size Insulation Diameter Strip Length IPC WHMA A 620 1 Terminal 2 AWG mm mm In mm In mm In 4...

Страница 2: ...ension provided is approximate because of the wide range of wires conductor stranding insulation diameter and insulation hardness 2 An occasional conductor crimp height measurement should be performed It must lie between the minimum and maximum crimp height specification 3 Pull force should be measured with no influence from the insulation crimp To ensure this strip the wire long enough so the ter...

Страница 3: ... charts 2 Make sure the center of the locator is in the down position With the locator attached push the locator button on the back of the hand tool to bring the locator forward through the tooling See Figure 2 3 While holding the locator button in load the terminal into the proper nest opening in the locator based on the wire gauge or terminal type markings on the hand tool See Figure 3 4 Release...

Страница 4: ...pull away from the hand tool The top locator hooks should slip out of the top slots easily See Figure 7A 4 To reinstall the new locator make sure the hand tool is in the open position 5 Press the red insert down as far as it will go as shown in Figure 7B 6 Holding onto the lower part of the locator with your thumb and index finger insert the locator s top hooks into the hand tool s top slots 7 Rot...

Страница 5: ... protected with a thin coat of high quality machine oil Do not oil excessively The tool was engineered for durability but like any other equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping Light oil such as 30 weight automotive oil used at the oil points every 5 000 crimps or 3 months will significantly enhance the tool life See Figure 10 4 Wipe excess o...

Страница 6: ...s for a period of 30 days Should such a defect occur Molex will repair or exchange the tool free of charge This repair or exchange will not be applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixturing or use of handle extensions voids this warranty CAUTION Molex crimp specifications are valid only when used with Molex terminals and tooling CAUTIO...

Страница 7: ...l Figure 13 1 63828 0275 Locator Assembly Red 1 1 63828 0276 Locator Assembly Yellow 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 Application Tooling Support Phone 402 458 TOOL 8665 E Mail applicationtooling molex com Website www molex com applicationtooling Molex is a registered trademark of Molex LLC in the United States of America and may be registered in other countries all oth...

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