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Hand Crimp Tool for Micro-Fit 3.0 Crimp Terminals 

Doc. No: ATS-638280200  Release Date: 03-15-16 

UNCONTROLLED COPY

 

Page 3 of 7 

Revision: C 

Revision Date: 06-18-19 

RELEASE 

LOCATOR BUTTON 

TERMINAL 

Figure 3 

LOCATOR PUSHED 

THROUGH TOOLING 

TERMINAL 

LOCATOR 

BUTTON 

PUSHED IN 

LOCATOR 

Figure 5 

TERMINAL 

WIRE AGAINST THE 

WIRE STOP 

WIRE 

WIRE STOP IS PART OF 

THE LOCATOR 

PRE-STRIPPED 

WIRE 

TERMINAL 

OPERATION 

 

CAUTION: 

Crimp only the Molex terminals listed in the scope for this tool. Do not crimp 

hardened objects because damage can occur to the tool frame or crimp dies. 

 
Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet 
mechanism will release the handles and the hand tool will spring open. See Figure 1. 
 

Crimping Terminals 

 

1.

 

Select the desired terminal listed in the 
preceding charts. 

2.

 

Make sure the center of the locator is in 
the down position. With the locator 
attached, push the locator button on the 
back of the hand tool to bring the locator 
forward through the tooling. See Figure 2. 

3.

 

While holding the locator button in, load 
the terminal into the proper nest opening 
in the locator based on the wire gauge or 
terminal type markings on the hand tool. 
See Figure 3. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

4.

 

Release the locator button, allowing the locator to return to 
the crimping position. 

5.

 

Close the tool handle until the first ratchet position engages. 
See Figure 4. 

6.

 

Insert the properly stripped wire through the terminal and 
against the locator. See Figure 5. 

7.

 

Crimp the terminal by squeezing the tool handles until the 
ratchet mechanism cycle has been completed. Release the 
handles to open the jaws. 

 
 
 
 
 
 
 
 

 

 

LOCATOR 

IN DOWN 

POSTION 

PUSH ON THE 

LOCATOR BUTTON 

Figure 2 

SQUEEZE 

HANDLES 

TOGETHER 

HANDLE WILL 

SPRING OPEN 

Figure 1 

PARTIALLY 

CLOSE HANDLE 

TOOLING 

PARTIALLY CLOSED 

Figure 4 

FIRST RATCHET 

POSITION 

OPEN 

POSITION 

Содержание 63828-0200

Страница 1: ... kits can be used with a single Battery Powered Crimp Tool This tool is IPC WHMA A 620 Class 2 compliant see Scope table This tool is RoHS compliant however RoHS compliance is not required SCOPE Products Micro Fit 3 0 Crimp Terminals 0 75mm2 and 18 AWG UL1061 wires Terminal Series No Terminal Order No Wire Size Insulation Diameter Strip Length IPC WHMA A 620 1 Terminal 2 AWG mm mm In mm In mm In 4...

Страница 2: ...ension provided is approximate because of the wide range of wires conductor stranding insulation diameter and insulation hardness 2 An occasional conductor crimp height measurement should be performed It must lie between the minimum and maximum crimp height specification 3 Pull force should be measured with no influence from the insulation crimp To ensure this strip the wire long enough so the ter...

Страница 3: ... charts 2 Make sure the center of the locator is in the down position With the locator attached push the locator button on the back of the hand tool to bring the locator forward through the tooling See Figure 2 3 While holding the locator button in load the terminal into the proper nest opening in the locator based on the wire gauge or terminal type markings on the hand tool See Figure 3 4 Release...

Страница 4: ...pull away from the hand tool The top locator hooks should slip out of the top slots easily See Figure 7A 4 To reinstall the new locator make sure the hand tool is in the open position 5 Press the red insert down as far as it will go as shown in Figure 7B 6 Holding onto the lower part of the locator with your thumb and index finger insert the locator s top hooks into the hand tool s top slots 7 Rot...

Страница 5: ... protected with a thin coat of high quality machine oil Do not oil excessively The tool was engineered for durability but like any other equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping Light oil such as 30 weight automotive oil used at the oil points every 5 000 crimps or 3 months will significantly enhance the tool life See Figure 10 4 Wipe excess o...

Страница 6: ...s for a period of 30 days Should such a defect occur Molex will repair or exchange the tool free of charge This repair or exchange will not be applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixturing or use of handle extensions voids this warranty CAUTION Molex crimp specifications are valid only when used with Molex terminals and tooling CAUTIO...

Страница 7: ...l Figure 13 1 63828 0275 Locator Assembly Red 1 1 63828 0276 Locator Assembly Yellow 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 Application Tooling Support Phone 402 458 TOOL 8665 E Mail applicationtooling molex com Website www molex com applicationtooling Molex is a registered trademark of Molex LLC in the United States of America and may be registered in other countries all oth...

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