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Hand Crimp Tool for Micro-Fit 3.0 Crimp Terminals 

Doc. No: ATS-638280200  Release Date: 03-15-16 

UNCONTROLLED COPY

 

Page 6 of 7 

Revision: C 

Revision Date: 06-18-19 

How to Adjust Tool Preload (See Figure 12) 

 

This hand tool is factory preset to 25-45 pounds. preload. It may be necessary over the life of the 
tool to adjust tool handle preload force. Listed below are the steps required to adjust the crimping 
force of the hand tool to obtain proper crimp conditions: 

 

1.

 

Hold the hand tool in the 
palm of your hand as shown 
in Figure 12. Using your 
index finger, squeeze the 
link toward the top of the 
hand tool frame. This will 
release the preload 
adjustment wheel. 

2.

 

Rotate the setting wheel 
counterclockwise (CCW) to 
increase handle force. The 
numbers will display higher. 
To decrease handle force, 
rotate the setting wheel 
clockwise (CW). 

3.

 

Release the link to lock the 
setting wheel in place. 

4.

 

Check the crimp 
specifications or conduct a pull test after tool handle preload force is adjusted. 

 

WARRANTY 

 
This tool is for electrical terminal crimping purposes only. This tool is made of the best quality 
materials. All vital components are long-life tested. All tools are warranted to be free of manufacturing 
defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free 
of charge. This repair or exchange will not be applicable to altered, misused or damaged tools. This 
tool is designed for hand use only. Any clamping, fixturing or use of handle extensions voids this 
warranty. 
 

CAUTION:

 Molex crimp specifications are valid only when used with Molex terminals and tooling. 

 

CAUTIONS: 

 

1.

 

Manually powered hand tools are intended for low-volume use or field repair. This tool is 

NOT

 

intended for production use. Repetitive use of this tool should be avoided. 

2.

 

Insulated rubber handles are not protection against electrical shock. 

3.

 

Wear eye protection at all times. 

4.

 

Use only the Molex terminals specified for crimping with this tool. 

 

Certification 

 

Molex does not certify or re-certify hand tools but rather supplies the following guidelines for 
customers to re-certify hand tools: 

 

 

This tool is qualified to pull force only. See the Molex website for the Quality Crimp 
Handbook for more information on pull testing. 

 

If the tool does not meet minimum pull force values, handle preload should be increased 
and the pull test rerun. (See How to Adjust Preload). 

 

When the hand tool is no longer capable of achieving minimum pull force, it should be taken 
out of service and replaced.  

 

Figure 12 

SQUEEZE 

THE LINK IN 

THE HANDLE 

HOLD THE HAND 

TOOL IN POSITION 

SETTING 

WHEEL 

RATCHET 

RELEASE LEVER 

Содержание 63828-0200

Страница 1: ... kits can be used with a single Battery Powered Crimp Tool This tool is IPC WHMA A 620 Class 2 compliant see Scope table This tool is RoHS compliant however RoHS compliance is not required SCOPE Products Micro Fit 3 0 Crimp Terminals 0 75mm2 and 18 AWG UL1061 wires Terminal Series No Terminal Order No Wire Size Insulation Diameter Strip Length IPC WHMA A 620 1 Terminal 2 AWG mm mm In mm In mm In 4...

Страница 2: ...ension provided is approximate because of the wide range of wires conductor stranding insulation diameter and insulation hardness 2 An occasional conductor crimp height measurement should be performed It must lie between the minimum and maximum crimp height specification 3 Pull force should be measured with no influence from the insulation crimp To ensure this strip the wire long enough so the ter...

Страница 3: ... charts 2 Make sure the center of the locator is in the down position With the locator attached push the locator button on the back of the hand tool to bring the locator forward through the tooling See Figure 2 3 While holding the locator button in load the terminal into the proper nest opening in the locator based on the wire gauge or terminal type markings on the hand tool See Figure 3 4 Release...

Страница 4: ...pull away from the hand tool The top locator hooks should slip out of the top slots easily See Figure 7A 4 To reinstall the new locator make sure the hand tool is in the open position 5 Press the red insert down as far as it will go as shown in Figure 7B 6 Holding onto the lower part of the locator with your thumb and index finger insert the locator s top hooks into the hand tool s top slots 7 Rot...

Страница 5: ... protected with a thin coat of high quality machine oil Do not oil excessively The tool was engineered for durability but like any other equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping Light oil such as 30 weight automotive oil used at the oil points every 5 000 crimps or 3 months will significantly enhance the tool life See Figure 10 4 Wipe excess o...

Страница 6: ...s for a period of 30 days Should such a defect occur Molex will repair or exchange the tool free of charge This repair or exchange will not be applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixturing or use of handle extensions voids this warranty CAUTION Molex crimp specifications are valid only when used with Molex terminals and tooling CAUTIO...

Страница 7: ...l Figure 13 1 63828 0275 Locator Assembly Red 1 1 63828 0276 Locator Assembly Yellow 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 Application Tooling Support Phone 402 458 TOOL 8665 E Mail applicationtooling molex com Website www molex com applicationtooling Molex is a registered trademark of Molex LLC in the United States of America and may be registered in other countries all oth...

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