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Hand Crimp Tool for Micro-Fit 3.0 Crimp Terminals 

Doc. No: ATS-638280200  Release Date: 03-15-16 

UNCONTROLLED COPY

 

Page 4 of 7 

Revision: C 

Revision Date: 06-18-19 

Note:

 The tamper-proof ratchet action will not release the tool until it has been fully closed. 

 

8.

 

Remove the crimped terminal from the terminal 
locator by pulling on the wire. 

9.

 

Visually inspect the crimped terminal for proper 
crimp location. 

10.

 

On some large O.D. wires, it may not be possible to 
insert the wire with the tool partially closed. Those 
wires should be inserted with the hand tool in the 
open position. Insert the wire above the terminal in 
the punch and against the wire stop, and then close 
the tool. See Figure 6. 

 

Locator Installation 

 

Depending on the terminal to be crimped, the locator may need to be changed. Follow the steps 
below to remove and install the locator: 

 

1.

 

Open the hand crimp tool. 

2.

 

Squeeze gently on the lower area 
shown in Figure 7A with your thumb 
and index finger. The lower tabs of the 
locator should disengage from the 
hand tool. 

3.

 

Lift and pull away from the hand tool. 
The top locator hooks should slip out 
of the top slots easily. See Figure 7A. 

4.

 

To reinstall the new locator, make sure 
the hand tool is in the open position. 

5.

 

Press the red insert down as far as it 
will go as shown in Figure 7B. 

6.

 

Holding onto the lower part of the 
locator with your thumb and index 
finger, insert the locator’s top hooks 
into the hand tool’s top slots. 

7.

 

Rotate the locator down and press the 
lower tabs into the two bottom slots of 
the hand tool. To secure the locator 
into place, the lower tabs must snap 
into place on the hand tool frame. 

 

Right- or Left-Handed Operation 

 

This hand tool has an added feature in that it can 
be converted from a right-handed application to 
a left-handed application. It is necessary to 
reverse the tooling if using the left-handed 
application along with the locator. Follow the 
steps below: 

 

1.

 

The locator must be removed before 
reversing the tooling.  

2.

 

Remove the M3 BHCS, which is holding 
the upper tooling. 

 

 

Figure 8 

PUSH ON 

HANDLE 

JAWS OPEN 

PULL OPEN 

TOOLING 

TOOLING 

M3 BHCS 

MAKE SURE 

CENTER OF 

LOCATOR IS IN 

THE DOWN 

POSITION 

Figure 7B 

SQUEEZE 

HERE 

SQUEEZE 

HERE 

LOCATOR 

Figure 7A 

TOP HOOKS 

TOP SLOTS OF 

HAND TOOL 

LOWER TABS 

TERMINAL 

Figure 6 

WIRE 

WIRE 

STOP 

Содержание 63828-0200

Страница 1: ... kits can be used with a single Battery Powered Crimp Tool This tool is IPC WHMA A 620 Class 2 compliant see Scope table This tool is RoHS compliant however RoHS compliance is not required SCOPE Products Micro Fit 3 0 Crimp Terminals 0 75mm2 and 18 AWG UL1061 wires Terminal Series No Terminal Order No Wire Size Insulation Diameter Strip Length IPC WHMA A 620 1 Terminal 2 AWG mm mm In mm In mm In 4...

Страница 2: ...ension provided is approximate because of the wide range of wires conductor stranding insulation diameter and insulation hardness 2 An occasional conductor crimp height measurement should be performed It must lie between the minimum and maximum crimp height specification 3 Pull force should be measured with no influence from the insulation crimp To ensure this strip the wire long enough so the ter...

Страница 3: ... charts 2 Make sure the center of the locator is in the down position With the locator attached push the locator button on the back of the hand tool to bring the locator forward through the tooling See Figure 2 3 While holding the locator button in load the terminal into the proper nest opening in the locator based on the wire gauge or terminal type markings on the hand tool See Figure 3 4 Release...

Страница 4: ...pull away from the hand tool The top locator hooks should slip out of the top slots easily See Figure 7A 4 To reinstall the new locator make sure the hand tool is in the open position 5 Press the red insert down as far as it will go as shown in Figure 7B 6 Holding onto the lower part of the locator with your thumb and index finger insert the locator s top hooks into the hand tool s top slots 7 Rot...

Страница 5: ... protected with a thin coat of high quality machine oil Do not oil excessively The tool was engineered for durability but like any other equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping Light oil such as 30 weight automotive oil used at the oil points every 5 000 crimps or 3 months will significantly enhance the tool life See Figure 10 4 Wipe excess o...

Страница 6: ...s for a period of 30 days Should such a defect occur Molex will repair or exchange the tool free of charge This repair or exchange will not be applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixturing or use of handle extensions voids this warranty CAUTION Molex crimp specifications are valid only when used with Molex terminals and tooling CAUTIO...

Страница 7: ...l Figure 13 1 63828 0275 Locator Assembly Red 1 1 63828 0276 Locator Assembly Yellow 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 Application Tooling Support Phone 402 458 TOOL 8665 E Mail applicationtooling molex com Website www molex com applicationtooling Molex is a registered trademark of Molex LLC in the United States of America and may be registered in other countries all oth...

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