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Service manual

Rewiring and reprogramming manual at use of the reserve relay K 23

The power board is equipped with a reserve relay which can be covered at a relay failure. This
concerns only closing contacts these are not potential-free. The assignment happens in the relay
test of the service menu. It is to proceed as follows:

➢

Identifying and select faulty relay by using the relay test in the service menu.

➢

Assigning the reserve relay by pressing the

FLEXI-button

After the reserve relay was assigned with the

FLEXI-button

, the

FLEXI-LED

must be on.

➢

Leaving the relay test by pressing the

STEP-button

➢

Press the

FLEXI-button

to save changes.

StO

(Store) appears on the upper display.

➢

Leaving service menu by pressing the

STEP-button

➢

Rewire in accordance with table.

Please, after the cable became rewired in accordance with table, write on it !!

Terminal
connection on
control pcb

Contact
type

Protected
by /
potential-
free

Actor name

Actor Comments / rewiring instructions

X9.1

Input

230V input at F4

Protection by F4 control board

X9.2

N. O.

Main contactor K1

Rewire cable from X9.2 to X9.9 and
assign reserve relay.

X9.3

N. O.

Fan On/off (Electric-units)
Input frequency controller
D0 (Gas-units)

Rewire cable from X9.3 to X9.9 and
assign reserve relay.

X9.4

N. O.

LOA B (Electric-units)
nput frequency controller
D1 (Gas-units)

K20

Rewire cable from X9.4 to X9.9 and
assign reserve relay.

X9.5

N. C.

X9.6

N. O.

X9.7

Input

X9.8

N. O.

Potential-
free

Contactor K4 (only
Electric-units

Solenoid valve drain
cooling

K12

Not possible for reserve relay
assignment

Rewire cable from X9.8 to X9.9 and
assign reserve relay.

X9.9

N. O.

Reserve relay

K23

X10.1

Input

230V input at F2

Protection by F2 control board

X10.2

N. O.

X10.3

Input

Potential-
free

Buzzer H13

Not possible for reserve relay
assignment

X10.4

N. O.

Lift magnet (option)

Rewire cable from X10.4 to X9.9 and
assign reserve relay.

X10.5

N. O.

WaveClean pump
(option)

K16

Rewire cable from X10.5 to X9.9 and
assign reserve relay.

X10.6

N. O.

Siphon pump (trap pump)
(option)

K24

Rewire cable from X10.6 to X9.9 and
assign reserve relay.

Содержание HansDampf 10.1

Страница 1: ...ean CE Version 2010 02 23 SEV KA Model Serial No date Csxxxxx From Up to HansDampf 6 1 07020766 June 2007 HansDampf 6 2 Maxi 07020584 June 2007 HansDampf 10 1 07020584 June 2007 HansDampf 10 2 Maxi 07...

Страница 2: ...possible Err 30 No fan 1 Err 31 Fan runs Err 32 No fan 2 Err 33 Fan direction wrong Err 36 Jumper setting at frequency controller wrong Err 40 Not authorized access Err 66 No water Err 71 No gas 1 Err...

Страница 3: ...to 20 x 24 DynaSteam unit documentation 25 Description of the frequency controller 28 The main menu Password overview Diagnosis memory 30 Service menu HansDampf Silver 31 Settings area basic settings...

Страница 4: ...Service manual 4...

Страница 5: ...ped with WaveClean option Only if unit is not equipped with WaveClean option Automatic cleaning system WaveClean two pumps trap Option Option DynaSteam steaming unit X X Pressure switch at the DynaSte...

Страница 6: ...Service manual Keypad and displays of the HansDampf Silver 2 6...

Страница 7: ...ional diagram of the DynaSteam technology With automatic cleaning system WaveClean Without automatic cleaning system WaveClean The graphics shows units with the optional DryTronic system Fresh air pip...

Страница 8: ...or during operation the steaming unit increases the amount of water to speed up the steam production controlled by the electronic At a temperature of more than 107 C 225 F the steaming unit decreases...

Страница 9: ...o hot WaveClean does not start until the cooking chamber temperature is 50 C or below If the temperature in the cooking chamber is over 50 C it is automatically cooled Hot appears in the upper display...

Страница 10: ...andby The upper display shows the cleaning stage The bottom display shows Car flashing Start WaveClean by pressing the START STOP button The START STOP button flashes The upper display shows the clean...

Страница 11: ...p to 92 C 198 F The rinse wax layer smelting now The rinse granulate falls into the chamber now A cancellation of the cleaning process is not possible in this phase 08 The rinsing program starts The f...

Страница 12: ...re two additional screws on top of the left side wall The 20 x freestanding unit has additional screws in the center area of each side wall Opening the Front Panel The Front Panel will be unlocked by...

Страница 13: ...ss is handled by the burner control At a failure of the flame signal from the burner control to the electronic the appliance is nevertheless ready for use There is an electrical failure of the signal...

Страница 14: ...perature and supply voltage Fan speed control The gas fan is are controlled by a PWM signal pulse width modulation from the electronic A2 terminal X8 2 6 x 10 x lower chamber at 20 x and terminal X8 4...

Страница 15: ...This time can be controlled in the generally measurement mask When heating request of the temperature regulator is available the display changes from G0 to G1 At first F0 is still shown because there...

Страница 16: ...he CO2 content of the exhaust gas requires calibration and the CO content is to be checked Select CO2 value calibration menu Switch the unit with the ON OFF Button on Press the Flexi Button The upper...

Страница 17: ...lower display 0 not present or active 1 present or active The digit below the G and F or F1 F2 represents its status Indicating first no operation then gas valved opened and within 6 seconds the flame...

Страница 18: ...the rpm show the values according to the table check the CO2 value Fan speed in rpm for high Hi power and low power Lo Model Hi Hi1 Hi2 Lo Lo1 Lo2 6 1 5050 4800 6 2 6700 5300 10 1 5050 2800 10 2 6700...

Страница 19: ...is displayed and the lower chamber is active when Hi2 or Lo2 is displayed Be sure to have the CO2 probe in the correct exhaust pipe Changing lower power CO2 values If the measured value differs from...

Страница 20: ...Service manual Gas orifices and fan speeds 20...

Страница 21: ...connection on the gas valve OUT and connect a manometer The manometer used should be accurate to at least 0 1 mbar Open the on site gas valve and connect power supply Start up the appliance If the gas...

Страница 22: ...Unscrew the sealing screw from the pressure measurement connection on the gas valve IN and connect a manometer The manometer used should be accurate to at least 0 1 mbar Open the on site gas valve and...

Страница 23: ...ll the connection plug Unscrew the two screws which are located down on the left to remove the left side panel Unscrew the three screws of the gas valve Remove gas valve Remove gas restrictor with the...

Страница 24: ...otherwise proper locking of the door cannot be guaranteed alignment of blocks and locking lever The upper edge of the door must run parallel to the appliance cover After loosening the counter nut the...

Страница 25: ...unit documentation 25 Solenoid valve coil 12V Pressure switch only at units with WaveClean Mounting Spring Torx screw size 6 Valve body Entry with filter Mounting plate Exit P Marking Entry side Cylin...

Страница 26: ...6 bar 87 psi entry pressure Higher entry pressure requires a pressure reducing valve in front of the unit Technical data Normal Pressure Range 1 5 6 bar 21 8 87 psi burst pressure 20 bar 290 psi Maxi...

Страница 27: ...lt Indication Err 66 no water Units with a pressure switch display the fault Err 66 no water in case the pressure switch is still open Check entry water pressure Check electrical connections The press...

Страница 28: ...easured are J1 Plugged Area 200V 240V 10 15 Despatch status J1 Open Area 100V 120V 10 15 The voltage live phase L must be led through the Ferrite core before the mains terminal in the cable harness to...

Страница 29: ...al is 230V 60Hz when in use When turned on this function can also be controlled with the green LED which is on the controller LED status Description Steps to take On Frequency converter is working per...

Страница 30: ...is not equipped with the option WaveClean Full automatic cleaning program Only available at units with option WaveClean Three different programs can be selected Time duration approx 1 2 or 3 hours Pu...

Страница 31: ...with the lower knob 5 Press Start Stop Button S0F Software is shown on the lower display Now in lower display the configuration steps are displayed in the lower display with the knob you can choose th...

Страница 32: ...ave Clean Step is only displayed if WaveClean is activated UCF FAn Fan test The blower can be tested C02 CO calibration Only if gas powered UCF Also see CO2 calibration same procedure as password 999...

Страница 33: ...the installed software version of the applications software and booter software The version of the application software is responsible for the functions of the machine Button Function Display shows b...

Страница 34: ...he knob the values change in the display By turning the knob to the left the value is decreased By turning the knob to the right the value is increased Button and LED test By pressing the button the c...

Страница 35: ...120 230V from X9 3 goes into the entry D0 of the controller The fan runs in left direction R 4 Fan left right This is a potential free relay which switched the fan contactor K4 via X9 6 n o alternativ...

Страница 36: ...uency controller gas versions Electric version Possibility of connecting an Energy optimisation system to the unit X2 connector B Gas version Entry D1 of the frequency controller is driven via X9 4 wi...

Страница 37: ...2 21 20 1 22 20 2 63 6 23 6 2 3 1 Heating power source EL 6as El Electric Gas Gas 140 141 142 Serial no 8 columns 000 099 000 999 000 999 140 1 2 column 141 3 5 column 142 6 8 column 170 WaveClean oF...

Страница 38: ...n is pressed the step starts The siphon is emptied by the pump M24 Afterwards the siphon is filled with the drain valve Y12 This step is done twice Afterwards the pump M16 and the fan motor M1 M2 20 x...

Страница 39: ...in left direction Additional information for electric models If the axis of the fan motor is turning into the direction of the arrow which is printed on the fan motor the fan wheel is turning in right...

Страница 40: ...button Now 140 ml of water are being pushed into the cooking chamber At two chamber models in each chamber A deviation of 10 ml is normal With the lower knob the water amount can be changed in 7 ml st...

Страница 41: ...colder then the temperature measured in the siphon 100 100 C and core temperature calibration Buttons Button Function Display Start of calibration procedure Back to the configuration menu Toggle betwe...

Страница 42: ...ternal probe reads between 99 C and 99 5 C Notice After every single offset value change 10 minutes have to pass until the next offset value change can be done Only do this calibration if you are sure...

Страница 43: ...he same amount of energy tandem bicycle effect Err 4 is displayed to show that the core temperature has not been calibrated Confirm the error code with the Start Stop button Pressing the Start Stop bu...

Страница 44: ...seconds The step can be stopped by pressing the start stop button Start the step only with the cooking chamber temperature below 130 C ECL Delete error memory This step deletes the errors which are s...

Страница 45: ...counters By pressing the Start Stop button all counters are printed via the seriell interface An external interface is an option The data is in ASCII format and can be printed or received to a PC wit...

Страница 46: ...ter entering the password The top display shows the first parameter flashing The bottom display shows the parameter value Select the parameter with the top adjustment knob The top display shows the se...

Страница 47: ...e closed container fill with approximately 4 litres of water and allow to freeze Insert the ice block into the perforated container at the lowest level This allows a temperature of 57 F to be maintain...

Страница 48: ...ers 1 Normal 235 Temp Steam 30 130 100 default 236 Temp Combi 30 250 130 default 237 Temp Convection 30 300 180 default 238 Temp Regeneration 30 180 120 default The default temperatures can be individ...

Страница 49: ...witch B10 24V Output 4 Pressure switch B10 Input H3 5 6 7 8 9 10 11 12 13 X5 No description 1 Power supply for electronic 21 Volt Phase 2 Power supply for electronic 21 Volt Neutral X6 No description...

Страница 50: ...board 1 230 Volt supply 2 Output to maincontactor K1 F4 3 Bridge to X9 7 Output F4 4 Output LOA B Energy optimisation system F4 5 Output to contactor K4 1 K4 3 only 20 x F4 6 Output to contacor K4 2 K...

Страница 51: ...rol fan motor M1 7 Speed control fan motor M1 8 Speed control fan motor M2 Only at 20 x 9 Speed control fan motor M2 Only at 20 x 10 Speed control fan motor M2 Only at 20 x 11 12 13 X5 No Description...

Страница 52: ...0 F4 4 Output to frequency controller line D1 F4 5 6 7 8 Output to solenoid valve Y12 F4 9 X10 No Description Fuse on board 1 230 Volt supply 2 Output to buzzer H13 3 230 Volt input for buzzer H13 4 O...

Страница 53: ...1 2 Flame control 1 from N10 X1 2 3 Flame control 2 from N20 X1 1 only HD20 x 4 Flame control 2 from N20 X1 2 X1 No Description 1 Network connection 2 Network connection X3 No Description LED on board...

Страница 54: ...20 x Motor limiter F6 F8only at 20 x Solenoid valve Y12 Reserve relay K23 Supply voltage for control pcb A2 1 25A 21V 3 15A 10 7V Supply voltage for chamber illumination WaveClean pump M24 Lift magnet...

Страница 55: ...2 Buzzer H13 Cooling fan M7 M7 1 M7 2only at 20x Reset signal ignition box N10 N20 if error Er71 No gas only available at gas units Ignition box N10 Signal glow electrode only at Gas Ignition box N20...

Страница 56: ...ring instructions X9 1 Input 230V input at F4 Protection by F4 control board X9 2 N O F4 Main contactor K1 K1 Rewire cable from X9 2 to X9 9 and assign reserve relay X9 3 N O F4 Fan On off Electric un...

Страница 57: ...e from X4 9 to X9 9 and assign reserve relay N C normally closed contact N O Normally open contact Reorganisation and reprogramming into the default situation To charge the reserve relay not unnecessa...

Страница 58: ...with the upper knob Par parameter 3 Press Start Stop Button and on the lower displays shows 000 4 Enter Password 888 with the lower knob 5a Enable demo mode Press Start Stop Button SHO appears on the...

Страница 59: ...Wiring diagrams Wiring diagram 209367 3NPE 400V Electric HansDampf 6 x HansDampf 10 x HansDampf 20 x Appendix A...

Страница 60: ...f r Ers f SCHALTPLAN HDECOD61 10 9 10 AT 10 AT 1 2 3 5 4 6 K4 3 1 2 3 5 4 6 K4 4 1 2 1 2 10 AT 1 2 nur only 20 X 10 AT 10 AT 1 2 3 5 4 6 K4 1 1 2 10 AT 1 2 1 2 1 2 3 5 4 6 K4 2 13 14 21 22 S0 14 13 X...

Страница 61: ...HDECOD61 H2 zus tzlich additional bei at 10 X 20 X H3 und H4 zus tzlich A1 X5 1 A1 X9 2 L3 1 A2 X8 1 A2 X8 2 A2 X8 3 A2 X8 4 HD E COMBIDAEMPFER 6 1 S2 von 5 Bl additional bei at20 X nur only 20 X nur...

Страница 62: ...20 X von from Trafo T1 X3 21V X3 0V A2 A1 RC12 H13 RC13 RC7 Y12 M7 M7 1 RC7 A2 A1 A2 A1 Y10 Y11 A2 A1 A2 A1 Y20 Y21 V1 4 V1 3 N nur only 20 X LOA C X2 C P B10 ws ws S1 RC4 4 RC4 3 RC4 2 RC4 1 A1 A1 A1...

Страница 63: ...F11 13 nur only 20 X F4 203473 SICHERUNG FEIN 6 3A TRAEGE FUSE FINE 6 3A SLOW F6 F8 BEGRENZER s Motor HIGH LIMITER s Motor F8 nur only 20 X 202806 BEGRENZER GARRAUM HIGH LIMITER CHAMBER F9 nur only 20...

Страница 64: ...8 203442 GLEICHRICHTER RECTIVIER F4 X1 KLEMME NETZANSCHLUSS MAIN TERMINAL X2 LOA HACCP LOA HACCP X3 Y8 203672 MAGNET 205V MAGNET 205V F4 Y10 Y20 203831 DAMPFEINHEIT OHNE DRUCKSCHALTER STEAM UNIT WITHO...

Страница 65: ...Wiring diagrams Wiring diagram 209370 1NPE 230V Gas HansDampf 6 x HansDampf 10 x HansDampf 20 x Appendix B...

Страница 66: ...D0 Steueranschlu Netz Motor PE L N U V W N D2 D1 D0 Steueranschlu Netz Motor 10 AT 10 AT PE L N U V W N D2 D1 D0 Steueranschlu Netz Motor Power c o n t r o l i n t e r f a c e f a n c o n t r o l l e...

Страница 67: ...2 3 1 2 3 4 5 nur only 20 X nur only 20 X bei 10 X by 10 X bei 20 X by 20 X H2 zus tzlich additional H3und and H4 zus tzlich additional bei by 20 X bei by 6 X 10 X 0 8 KW 1NPE AC 230V HDGCOD6X 0 8KW...

Страница 68: ...1 nur only 20 X P B10 ws ws S1 1 M M 1 nur only wave clean A2 A1 A2 RC8 V8 Y8 M24 M16 RC24 RC16 F7 1 5 COMBISTEAMER S2 SCHALTPLAN HDECOD 0 8 KW 1NPE AC 230V S2 HDGCOD10X 0 8KW 1NPE AC 230V HDGCOD6X 0...

Страница 69: ...6 3A TRAEGE FUSE FINE 6 3A SLOW 202806 BEGRENZER HIGH LIMITER F9 nur only 20 X 202805 BEGRENZER HIGH LIMITER nur only 6 X F10 203480 BEGRENZER ABGAS HIGH LIMITER EXHAUST nur Abzugunterbrecher only dra...

Страница 70: ...ly 20 X V8 203442 GLEICHRICHTER RECTIVIER F4 V10 V20 203784 UMRICHTER FREQUENZ 85 264V ELECTRONIC CONTROL 85 264V V20 nur only 20 X X1 KLEMME NETZANSCHLUSS MAIN TERMINAL X3 HACCP HACCP Y8 203672 MAGNE...

Страница 71: ......

Страница 72: ......

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