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9-6. HOW TO CHECK THE PARTS
OUTDOOR UNIT : MXZ-8A140VA MXZ-8A140VA

MXZ-8A140VA

Parts name

Check points

Disconnect the connector then measure the resistance with a tester.

(At the ambient temperature 10

~30

)

Thermistor (TH3)

Thermistor (TH4)

Thermistor (TH7)

Thermistor (TH8)

Normal

160k

~ 410k

4.3k

~ 9.6k

39k

~ 105k

TH4
TH3
TH7
TH8

Abnormal

Open or short

Measure the resistance between the terminals with a tester.

(At the ambient temperature 20

)

Solenoid valve coil
<Four-way valve>
(21S4)

Motor for compressor
(MC)

Normal

Abnormal

Open or short

Measure the resistance between the terminals with a tester.

(At the ambient temperature 20

)

Normal

1197 ± 10

Abnormal

Open or short

Solenoid valve coil
<Bypass valve>
(SV2)

Measure the resistance between the terminals with a tester.

(At the ambient temperature 20

)

Normal

1327 ± 10

Abnormal

Open or short

Solenoid valve coil
<Bypass valve>
(SV1)

Fan motor(MF1,MF2)

1370 ± 100

0.188

Measure the resistance between the terminals with a tester.

(Winding temperature 20

)

Normal

Abnormal

Open or short

Refer to next page.

MXZ-8A140VA

(1)

MXZ-8A140VA

2, 3

1435 ± 150

MXZ-8A140VA

(1)

MXZ-8A140VA

2, 3

1450 ± 150

Содержание PAC-AK31BC

Страница 1: ...OOR UNIT BRANCH BOX No OC316 REVISED EDITION E Model name Service Ref Outdoor unit MXZ 8A140VA MXZ 8A140VA MXZ 8A140VA1 MXZ 8A140VA2 MXZ 8A140VA3 Branch box PAC AK50BC PAC AK50BC PAC AK30BC PAC AK30BC PAC AK51BC PAC AK51BC PAC AK31BC PAC AK31BC Indispensable optional parts for MXZ 8A140VA Model name indication HFC utilized R410A Revision PAC AK51 31BC are added in REVISED EDITION E Some descriptio...

Страница 2: ... N F ACTIVE FILTER MODULE ACTM RELAY 52C RESITOR RS including N F MXZ 8A140VA1 MXZ 8A140VA2 The parts below have been changed FOUR WAY VALVE AND COIL 21S4 CONTROLLER CIRCUIT BOARD C B FAN MOTOR MF1 MF2 SOLENOID VALVE AND COIL SV2 MXZ 8A140VA MXZ 8A140VA1 The parts below have been changed POWER CIRCUIT BOARD P B NOISE FILTER CIRCUIT BOARD N F THERMISTOR OUTDOOR TH7 Length change ...

Страница 3: ...lare tool Electronic refrigerant charging scale Vacuum pump adaptor Size adjustment gauge Gauge manifold Torque wrench Gas leak detector Charge hose Tools for R410A Contamination inside refrigerant piping can cause deterio ration of refrigerant oil etc If dirt dust or moisture enters into refrigerant cycle that can cause deterioration of refrigerant oil or malfunction of com pressor If large amoun...

Страница 4: ... completing service charge the cycle with specified amount of refrigerant 4 When performing service install a filter drier simultaneously Be sure to use a filter drier for new refrigerant No Tool name Specifications 1 Gauge manifold Only for R410A Use the existing fitting specifications UNF1 2 Use high tension side pressure of 5 3MPa G or over 2 Charge hose Only for R410A Use pressure performance ...

Страница 5: ...6 0 29 0 17 0 22 0 24 0 27 0 36 0 Nominal dimensions inch Flare nut dimensions Outside diameter Dimension B mm R410A R22 Gauge manifold Charge hose Gas leak detector Refrigerant recovery equipment Refrigerant cylinder Applied oil Safety charger Charge valve Vacuum pump Flare tool Bender Pipe cutter Welder and nitrogen gas cylinder Refrigerant charging scale Vacuum gauge or thermis tor vacuum gauge...

Страница 6: ...EA UK PEAD RP60 71GA UK PEAD RP50 60 71JA L UK PEA RP71EA MCFZ GA35 50 60VA SLZ KA25 35 50VA L PLA RP35 50 60 71AA UK BA UK PLA RP71BA2 UK MFZ KA25 35 50VA MLZ KA25 35 50VA Floor standing Capacity class kW 2 2 2 5 3 5 5 0 6 0 7 1 8 0 Connectable indoor unit lineup Heat pump inverter type NOTE The lineup of a connectable indoor unit depends on a district areas country Branch box PAC AK50BC PAC AK51...

Страница 7: ...nal of indoor units to achieve the optimum control 3 2 1 System example 3 2 2 Method for identifying Outdoor unit M X Z 8 A 140 V A Model type Power supply V Single phase 220 230 240V 50Hz 220V 60Hz Multi type heat pump inverter outdoor unit Indicates equivalent to rated cooling capacity 0 1kW Number of connectable indoor units MAX Control and refrigerant A New A control and R410A Branch box Contr...

Страница 8: ...erving the table below The unit s quantities are limited in 2 to 8 units For the next step make sure that the selected total rated capacity is in a range of 4 4 18 5 kW The total indoor unit capacity should be within the outdoor units 14 0 kW is preferred Combination of excessive indoor units and an outdoor unit may reduce the capacity of each indoor unit The rated indoor capacity is as the table ...

Страница 9: ...iring and pipe access to the power source and indoor unit Drain water must be drained freely during operation Check for draining 3 4 2 Ventilation and service space 1 Windy location installation When installing the outdoor unit on a rooftop or other location unprotected from the wind situate the air outlet of the unit so that it is not directly exposed to strong winds Strong wind entering the air ...

Страница 10: ... Obstacles at rear and sides only Fig 2 6 Obstacles at front only Fig 2 7 w When using an optional air outlet guide the clearance is 500 mm or more Obstacles at front and rear only Fig 2 8 w When using an optional air outlet guide the clearance is 500 mm or more Obstacles at rear sides and above only Fig 2 9 Do not install the optional air outlet guides for upward airflow 150 250 250 1500 500 Max ...

Страница 11: ...ptional air outlet guide the clearance is 500 mm or more Single parallel unit arrangement Fig 2 14 w When using an optional air outlet guide installed for upward airflow the clearance is 1000 mm or more Multiple parallel unit arrangement Fig 2 15 w When using an optional air outlet guide installed for upward airflow the clearance is 1500 mm or more Stacked unit arrangement Fig 2 16 The units can b...

Страница 12: ...ansion valve coils sensors and drain pan is possible w3 B is 600 In the case of 450 prepare a maintenance hole at a PCB side as it is shown in Fig 3 3 and Min 300 mm is needed as distance A In the case of less than 300 mm for example A is 100 mm the exchange work of Branch box linear expansion valve coils sensors and drain pan from a maintenance hole becomes difficult Only exchange work of a PCB i...

Страница 13: ...connection size of indoor unit use optional different diameter deformed joints to the branch box side Connect deformed joint directly to the branch box side A B Flare connection employed No brazing A B B B B B Branch box In case of using 1 branch box Flare connection employed No brazing A A A B B B B B 2 branches pipe joint optional parts Branch box 1 Branch box 2 In case of using 2 branch boxes I...

Страница 14: ... Lower limit Upper limit Lower limit M series S series D B 32 C W B 23 C D B 21 C W B 15 C D B 27 C D B 20 C P series D B 35 C W B 22 5 C D B 19 C W B 15 C D B 28 C D B 17 C Outdoor D B 46 C D B 5 C D B 21 C W B 15 C D B 15 C W B 15 C Cooling Heating Service Ref 2 9 OUTDOOR UNIT REFRIGERANT PIPING MXZ 8A140VA MXZ 8A140VA1 MXZ 8A140VA2 MXZ 8A140VA3 Power supply phase cycle voltage Breaker Max curre...

Страница 15: ...PAC AK51BC PAC AK30BC PAC AK31BC Single phase 220 230 240V 50Hz Single phase 220V 60Hz 0 003 0 05 Galvanized sheets O D 20 VP 16 450 280 198 9 52 15 88 Each 3 wire plus earth wire 3 wire plus earth wire Branch box PAC AK50BC PAC AK30BC PAC AK51BC PAC AK31BC W The piping connection size differs according to the type and capacity of indoor units Match the piping connection size for indoor and branch...

Страница 16: ...acity at the rated time Individual capacity at the rated time Individual capacity under stated conditions Total capacity under the stated conditions o Total capacity at the rated time Rated cooling capacity Rated heating capacity Indoor D B 27 C W B 19 C Outdoor D B 35 C Indoor D B 20 C Outdoor D B 7 C W B 6 C 5 0 5 10 15 20 25 30 35 40 46 16 18 20 22 0 6 0 8 1 1 2 1 4 Cooling capacity ratio Outdo...

Страница 17: ...tual capacity 1 Capacity correction factor Fig 3 Cooling capacity correction curve 2 Method for Obtaining the Corrected Piping Length Corrected piping length Actual piping length between outdoor unit and the farthest indoor unit 0 30 o number of bends in the piping m 2 2 15 7 7 0 50 10 5 75 14 0 100 18 5 132 0 65 20 40 60 80 20 40 60 80 0 70 0 75 0 80 0 85 0 90 0 95 1 00 Cooling Capacity ratio Tot...

Страница 18: ... 125 250 500 1000 2000 4000 8000 APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE OCTAVE BAND SOUND PRESSURE LEVEL dB 0 dB 0 0002 μbar BAND CENTER FREQUENCIES Hz NC 60 NC 50 NC 40 NC 30 NC 20 NC 70 MXZ 8A140VA MXZ 8A140VA1 MXZ 8A140VA2 MXZ 8A140VA3 COOLING MODE HEATING 50 SPL dB 52 LINE ...

Страница 19: ...4 foundation M10 bolts Bolts and washers must be purchased locally Foundation bolt height Dimensions of space needed for service access are shown in the below diagram The diagram below shows a basic example Explanation of particular details are given in the installation manuals etc FREE Over 10mm Over 10mm Over 150mm Over 1000mm 30 FOUNDATION 10 500 500 150 Service space Piping Knockout Hole Detai...

Страница 20: ...DRAIN PIPE CONNECTION VP 16 FLEXIBLE DRAIN HOSE ACCESSORY 450 SUSPENSION BOLT W3 8 M10 REFRIGERANT PIPE FLARED CONNECTION inch DRAIN HOSE SIZE O D 20 VP 16 LIQUID PIPE GAS PIPE A B C TO OUTDOOR UNIT 1 4 1 4 1 4 3 8 5 8 3 8 3 8 3 8 3 ELECTRIC WIRE INLET 3 WIRE BAND ELECTRIC COVER TO OUTDOOR UNIT SERVICE PANEL for LEV THERMISTOR TERMINAL BLOCK TO INDOOR UNIT TERMINAL BLOCK TO OUTDOOR UNIT TO INDOOR ...

Страница 21: ...SV2 CN3S CNDM CN51 CNIT Switch Model Select Switch Function Setup Switch Switch Function for option Switch Function for option Connector Light Emitting Diodes Operation Inspection Indicators Connector Connector Connector Connector Connector Connector Connection for Option Connector Connector Connector Connection for Option Connector Connected for Option Contact Input Connector Connection for Optio...

Страница 22: ...ector Connector Connector Connector Connector Connector Connection for Option Connector Connector Connector Connection for Option Connector Connected for Option Contact Input Connector Connection for Option Connector Connection for Option N F C B Power turned on Details WARNING When the main supply is turned off the voltage 340 V in the main capacitor will drop to 20 V in approx 2 minutes input vo...

Страница 23: ...x SYMBOL SYMBOL SYMBOL NAME NAME NAME TB1 MC MF1 MF2 21S4 SV1 SV2 63HS 63L TH3 TH4 TH6 TH7 TH8 DCL 52C ACTM CB P B 63H Terminal Block Power Supply Branch Box Motor for Compressor Fan Motors Solenoid Valve Four Way Valve Solenoid Valve Bypass Valve High Pressure Sensor High Pressure Switch Low Pressure Switch Thermistor Outdoor Pipe Thermistor Discharge Thermistor Outdoor 2 Phase Pipe Thermistor Ou...

Страница 24: ...TB3A S1 S2 S3 TB2B S1 S2 S3 Note PAC AK30 50BC PAC AK31 51BC is only for R410A Note 1 At servicing for outdoor unit always follow the wiring diagram of Outdoor unit 2 Symbols used in wiring diagram above are terminal block connector Combination of indoor units Enter the location of combined indoor units with model name in each blank below because it is necessary for service and maintenance SYMBOL ...

Страница 25: ... Service port Service port Ball valve Stop valve Bypass valve SV2 Bypass valve SV1 High pressure sensor discharge pressure sensor 63HS Accumulator 4 way valve Distributor with Strainer Refrigerant flow in cooling Refrigerant flow in heating Outdoor unit MXZ 8A140VA MXZ 8A140VA1 MXZ 8A140VA2 MXZ 8A140VA3 PAC AK50BC PAC AK51BC PAC AK30BC PAC AK31BC Branch box Capillary tube 1 For return of oil from ...

Страница 26: ...Liquid pipe Gas pipe Liquid pipe Gas pipe Liquid pipe Gas pipe Liquid pipe Gas pipe 6 35 mm 9 52 mm 6 35 mm 9 52 mm 6 35 mm 9 52 mm 6 35 mm 9 52 mm 6 35 mm 12 7 mm 3 branch type is only for and unit 6 35mm 9 52mm 12 7mm 15 88mm 19 05mm Conversion formula 1 4 inch 3 8 inch 1 2 inch 5 8 inch 3 4 inch 1 Valve size for outdoor unit 2 Valve size for branch unit Different diameter joint optional parts F...

Страница 27: ...ing to 9 4 TROUBLESHOOTING BY INFERIOR PHENOMENA The trouble is not reoccurring Logged Not logged Consider the temporary defects such as the work of protection devices in the refrigerant circuit including compressor poor connection of wiring noise and etc Re check the symptom and check the installation environment refrigerant amount weather when the trouble occurred matters related to wiring and e...

Страница 28: ... of refrigerant in the compressor The resistance will rise above 1M after the compressor is warmed up for 4 hours The time necessary to warm up the compressor varies according to atmospheric conditions and refrigerant accumulation To operate the compressor with refrigerant accumulated in the compressor the compressor must be warmed up at least 12 hours to prevent breakdown 4 If the insulation resi...

Страница 29: ... the test run from outdoor unit all indoor units operate Therefore you cannot detect any erroneous con nection of refrigerant pipes and the connecting wires If it aims at detection of any erroneous connection be sure to carry out the test run from remote controller with reference to 1 Using remote controller SW4 1 SW4 2 SW4 1 SW4 2 ON OFF ON ON Cooling operation Heating operation After performing ...

Страница 30: ... units cannot be repaired F3 5202 63L connector open Abnormal if 63L connector circuit is open for 3 minutes continuously after power sup ply 63L Low pressure switch 1 Disconnection or contact failure of 63L connector on outdoor controller circuit board 2 Disconnection or contact failure of 63L 3 63L is operating due to refriger ant leakage or defective parts 4 Defective outdoor controller circuit...

Страница 31: ...r branch box controller circuit board can automatically check the number of connected indoor units Abnormal if the number cannot be checked automatically due to miswiring of indoor branch box branch box outdoor unit connecting wire and etc after power is turned on for 4 min utes 1 Check disconnection or looseness or polar ity of indoor branch box branch box outdoor unit connecting wire of indoor a...

Страница 32: ...d 1 Short cycle of indoor unit 2 Clogged filter of indoor unit 3 Decreased airflow caused by dirt of indoor fan 4 Dirt of indoor heat exchanger 5 Locked indoor fan motor 6 Malfunction of indoor fan motor 7 Defective operation of stop valve Not fully opened 8 Clogged or broken pipe 9 Locked outdoor fan motor 10 Malfunction of outdoor fan motor 11 Short cycle of outdoor unit 12 Dirt of outdoor heat ...

Страница 33: ...e temperature ther mistor defective 3 Thermistor input circuit defective and high pressure sensor defective in multi controller board 5 Error detection of TH7 TH3 1 Thermistor defective 2 Thermistor input circuit defective in multi controller board 1 Check intake superheat Check leakage of refrigerant Charge additional refrigerant 2 Check if stop valve is fully open 34 Turn the power off and check...

Страница 34: ...eck air flow path for cooling 4 Check if there is something which causes temperature rise around outdoor unit Upper limit of ambient temperature is 46 Turn off power and on again to check if U5 is displayed within 30 minutes If U4 is displayed instead of U5 follow the action to be taken for U4 5 Check resistance value of thermistor TH8 or temperature by microprocessor Thermistor TH8 Refer to 9 6 S...

Страница 35: ...or power circuit board 6 Check CNAF wiring 7 Replace outdoor controller circuit board 220 240VAC output VA VA1 VA2 12V DC output VA3 8 Check CN5 wiring on the outdoor power circuit board Refer to 9 7 9 Check CN2 wiring on the outdoor power circuit board Refer to 9 7 U7 1520 1 Too low superheat due to low dis charge temperature Abnormal if discharge superheat is contin uously detected 15 or less ev...

Страница 36: ...or branch box or outdoor units 2 4 Turn the power off and on again to check Replace indoor controller board or branch controller board or outdoor control ler circuit board if abnormality is displayed again UL 1300 Low pressure 63L worked Abnormal if 63L is operated under 0 03MPa during compressor operation 63L Low pressure switch 1 Stop valve of outdoor unit is closed during operation 2 Disconnect...

Страница 37: ... the outdoor controller circuit board and the outdoor power circuit board 3 Defective communication circuit of outdoor power circuit board 4 Defective communication circuit of outdoor controller circuit board for outdoor power circuit board 12 Check connection of each connector CN2 and CN4 between the outdoor controller circuit board and the outdoor power circuit board 3 Replace outdoor power circ...

Страница 38: ...t exchanger 6 Remove the blockage 7 Check refrigerant system during opera tion 3 1 For 3 minutes after temperature adjuster turns off the compres sor will not start operating even if temperature adjuster is turned on 2 For 3 minutes after temperature adjuster turns on the compressor will not stop operating even if tem perature adjuster is turned off Compressor stops operating immediately when turn...

Страница 39: ...ise of the outdoor unit can be reduced by about 3 4 dB The low noise mode will be activated when a commercially available timer or the contact input of an ON OFF switch is added to the CNDM connector optional parts on the control board of the outdoor unit The capacity may be insufficient according to the outdoor temperature and conditions etc 1 Complete the circuit as shown when using the external...

Страница 40: ...ture 20 Solenoid valve coil Four way valve 21S4 Motor for compressor MC Normal Abnormal Open or short Measure the resistance between the terminals with a tester At the ambient temperature 20 Normal 1197 10 Abnormal Open or short Solenoid valve coil Bypass valve SV2 Measure the resistance between the terminals with a tester At the ambient temperature 20 Normal 1327 10 Abnormal Open or short Solenoi...

Страница 41: ...ctor CNF1 2 Fuse check Check the fuse F5 on outdoor controller board Power supply check Remove the connector CNF1 2 Measure the voltage in the outdoor controller circuit board TEST POINT VDC between 1 and 4 of the fan connector VDC DC250 330V TEST POINT VCC between 5 and 4 of the fan connector VCC DC15V Wiring recovery Replace outdoor controller board Replace the fan motor Replace outdoor controll...

Страница 42: ...0 0 10 20 30 40 50 Temperature Resistance k Medium temperature thermistor 0 180k 25 50k 50 17k 70 8k 90 4k Thermistor R50 17k 2 B constant 4170 3 Rt 17exp 4170 273 t 323 1 1 Heatsink temperature thermistor TH8 High temperature thermistor Thermistor R120 7 465k 2 B constant 4057 2 Rt 7 465exp 4057 273 t 393 1 1 20 250k 30 160k 40 104k 50 70k 60 48k 70 34k 80 24k 90 17 5k 100 13 0k 110 9 8k Discharg...

Страница 43: ...nnector then measure the resistance with a tester At the ambient temperature 10 30 Disconnect the connector then measure the resistance with a tester Winding temperature 20 Thermistor TH A E Gas pipe Normal 4 3k 9 6k Abnormal Open or short Normal Red White Red Orange Brown Yellow Brown Blue Abnormal 46 4 Linear expansion valve LEV A E Open or short ...

Страница 44: ...heard No sound is heard when the pulse number moves from B to A in case coil is burnt out or motor is locked by open phase Sound can be detected by placing the ear against the screw driver handle while putting the screw driver to the linear expansion valve LEV M 1 6 4 4 3 2 1 2 1 Red Brown Blue Orange Yellow White 3 4 5 6 Connector LEV A LEV B LEV C LEV D LEV E DC12V branch box controller board Dr...

Страница 45: ... Be sure to attach the stopper to pipe B B A How to attach the coil Hold the lower part of the main body shown as A firmly so that the main body does not move and attach the coil by inserting it downward into the main body Then securely attach the coil stop per to pipe B At this time be careful that stress is not added to lead wire and main body is not wound by lead wire If the stopper is not firm...

Страница 46: ...e should be fully closed when the fan is operating The temperature measured by the temperature sensor will drop if there is any leakage If the measured temperature is significantly lower than that on the remote controller this indicates that the valve is not closed It is not necessary to replace the linear expansion valve if the leak of refrigerant is small and does not cause a malfunction Check i...

Страница 47: ...essure switch SV2 Solenoid valve2 CN4 Transmission to outdoor power circuit board CN4 LED3 SW10 SW2 SW4 Test operation SW6 Model setup SW5 Function switch SW1 Forced defrost detect history record reset CNDM 1 to 2 Input of low noise mode 1 to 3 Input of external contact point TH4 Thermistor Discharge TH3 Thermistor Outdoor pipe TH7 Thermistor Outdoor TH6 Thermistor Outdoor 2 phase pipe CNDC DC280V...

Страница 48: ...d reset CNDM 1 to 2 Input of low noise mode 1 to 3 Input of external con tact point TH4 Thermistor Discharge TH3 Thermistor Outdoor pipe TH7 6 Thermistor Outdoor 2 phase pipe CNDC 280V DC 1 3 Connect to outdoor power circuit board CNDC VFG TEST POINT 4 Voltage between right pins of PC5C and PC5D pin 3 and pin 4 Same as CNF17 4 VSP TEST POINT 3 Voltage between pins of C5A C5B DC 0V when stopped DC ...

Страница 49: ...e outdoor control ler circuit board CNAC EI Connect to the earth LI NI Voltage of 220 240V AC is input Connect to the terminal block TB1 CN5 Primary current Connect to the outdoor power circuit board CN5 LO NO Voltage of 220 240V AC is output Connect to the outdoor power circuit board SC R SC S ...

Страница 50: ...o the outdoor control ler circuit board CNAC EI Connect to the earth LI NI Voltage of 220 240V AC is input Connect to the terminal block TB1 CN5 Primary current Connect to the outdoor power circuit board CN5 LO NO Voltage of 220 240V AC is output Connect to the outdoor power circuit board TABS TABT ...

Страница 51: ...oor power circuit board CN5 LO NO Voltage of 220 240V AC is output Connect to the outdoor power circuit board TABS TABT Outdoor noise filter circuit board MXZ 8A140VA3 CN52C 52C driving signal Connect to the outdoor controller circuit board CN52C E2 Connect to the earth LI NI Voltage of 220 240V AC is input Connect to the terminal block TB1 RS1 ...

Страница 52: ... L N N1 N2 P1 P2 U V and W shown in the diagram are not actually printed on the board POWER MODULE CNDC 280V 350V DC Connect to the outdoor controller circuit board CNDC P1 P2 N1 L N N2 U V W CN5 Detection of primary current Connect to the outdoor noise filter circuit board CN5 CN3 Temperature Heatsink TH8 CN4 Connect to the outdoor controller circuit board CN4 TAB U TAB V TAB W Connect to the com...

Страница 53: ...ct to the outdoor noise filter circuit board CN5 CNDC 310V DC 1 3 Connect to the outdoor con troller circuit board TABS T Connect to the outdoor noise filter circuit board Voltage among phases 220 240V AC Brief Check of POWER MODULE W Usually they are in a state of being short circuited if they are broken Measure the resistance in the following points connectors etc If they are short circuited it ...

Страница 54: ...A to TB3E Branch box Indoor unit connecting wire TB3A to TB3C for PAC AK30 31BC LED1 Transmission start up state display Start up LED1 blinks 0 5sec ON 0 5sec OFF Start up completion LED1 lights LED3 5 Not used LED2 Transmission Branch box outdoor Reception state display on branch box side Branch box No 1 LED2 blinks once 0 1sec ON 0 9sec OFF Branch box No 2 LED2 blinks twice 0 1sec ON 0 1sec OFF ...

Страница 55: ...t to the outdoor power circuit board TABN1 I Not used N2 Connect to the outdoor power circuit board TABN2 N1 Non connect P Connect to the out door power circuit board TABP2 DCL L1 L2 ACTM P I N1 N2 Load Connection and internal circuit diagram Connect to the outdoor power circuit board CNAF 1 GND 2 1 15V DC 3 1 Control signal 4 5 Not used 6 1 Control signal ...

Страница 56: ...it board TABN1 Io Connect to the outdoor power circuit board TABN2 N2 Non connect N1 Non connect P Connect to the outdoor power circuit board TABP2 Connect to the outdoor power circuit board CNAF 1 GND 2 1 15V DC 3 1 Control signal 4 5 Not used 6 1 Control signal Upper side Lower side DCL L1 L2 ACTM P I N1 N2 Load Connection and internal circuit diagram ...

Страница 57: ...d BC 2 branch box controller unit Number 2 2 blinking LED2 branch box controller board 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 9 8 FUNCTION OF SWITCHES CONNECTORS AND JUMPERS 1 Function of switches Forced defrost should be done as follows 1 Change the DIP SW1 1 on the outdoor controller board from OFF to ON 2 Forced de...

Страница 58: ...n While unit stopping Normal Normal Inactive 30 minutes Normal Changed 60 minutes 3 A down Active 1 2 3 4 1 2 3 4 5 6 1 2 3 ON OFF No Function Effective timing Action by the switch operation No function Switching the target sub cool Heating mode No function No function Demand switching function No function Max Frequency down No function No function No function No function No function No function S...

Страница 59: ... 3 4 5 6 1 2 3 4 5 6 1 2 3 ON OFF No Function Effective timing Action by the switch operation No function Switching the target sub cool Heating mode No function No function Demand switching function No function Max Frequency down No function No function No function No function No function No function Switch SW5 SW7 Dip switch SW8 Type of Switch Target sub cool down Capability cut 50 Active Normal ...

Страница 60: ...c E0 E7 63L connector red is open 63H connector yellow is open 2 connectors 63H 63L are open Branch box outdoor communication error Signal receiving error Outdoor unit Indoor branch box communication error Signal receiving error Branch box Branch box outdoor communication error Transmitting error Outdoor unit Indoor branch box communication error Transmitting error Branch box Miswiring of indoor b...

Страница 61: ...10 hours 0 5 secs 0 5 secs 2 secs 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 Compressor operating current 0 50 LEV opening pulse 0 500 0 50 wOmit the figures after the decimal fractions 0 500 When it is 100 pulse or more hundreds digit tens digit and ones digit are displayed by turns Example When 150 pulse 0 5 secs 0 5 secs 2 secs A Pulse Error postponement code history 1 of outdoor unit Postpon...

Страница 62: ...s Example When 15 0 5 secs 0 5 secs 2 secs A Code display Code display 0 50 When no error history 0 and are displayed by turns When no error history 0 and are displayed by turns 1 ON 2 3 4 5 6 Thermostat ON time 0 999 Test run elapsed time 0 120 0 999 When it is 100 minutes or more the hundreds digit tens digit and ones digit are displayed by turns Example When 245 minutes 0 5 secs 0 5 secs 2 secs...

Страница 63: ...mperature are displayed by turns 39 88 When the temperature is 0 or less and temperature are displayed by turns 39 88 When the temperature is 0 or less and temperature are displayed by turns of f 8 39 Branch box pipe temperature gas 39 88 Targeted evaporating temperature ETm Cooling Targeted high pressure Pdm Heating 39 88 Indoor unit 1 Indoor unit 2 Indoor unit 3 Indoor unit 4 Indoor unit 5 Indoo...

Страница 64: ...digit tens digit and ones digit are displayed by turns V 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 SW2 setting 1 ON 2 3 4 5 6 Display detail Explanation for display Unit 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 Indoor setting temperature 17 30 Outdoor pipe temperature 2 phase TH6 39 88 Outdoor heatsink temperature TH8 40 200 17 30 39 88 When the temperature is ...

Страница 65: ...here is no error thermistor is displayed Code display Operation frequency on error occurring 0 255 0 255 When it is 100Hz or more hundreds digit tens digit and ones digit are displayed by turns Example When 125Hz 0 5 secs 0 5 secs 2 secs 1 ON 2 3 4 5 6 Hz Fan step on error occurring 0 10 0 10 1 ON 2 3 4 5 6 Step 25 1 1 ON 2 3 4 5 6 Pulse LEV opening pulse on error occurring 0 500 0 500 When it is ...

Страница 66: ...mperature is 0 C or less and temperature are displayed by turns When the temperature is 100 C or more hundreds digit tens digit and ones digit are displayed by turns 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 15 15 15 15 Indoor unit 1 Indoor unit 2 Indoor unit 3 Indoor unit 4 Indoor unit 5 Indoor unit 6 Indoor unit 7 Indoor unit 8 0 1 0 1 0 1 0 1 0 0 1 1 0 0 1 1 0 0...

Страница 67: ...y 1 ON 2 3 4 5 6 Code display Code of the difference between room temperature and set temperature Tj 0 99 Tens digit of code current Tj Units digit of code Tj a minute ago tj Cooling Heating tj room temp Set temp tj Set temp room temp Code of the difference between room temperature and set temperature tj 0 1 2 3 4 5 6 7 8 9 000 100 010 110 001 101 011 111 Indoor unit 1 Indoor unit 2 Indoor unit 3 ...

Страница 68: ...hting 1 ON 2 3 4 5 6 Pipe temperature Liquid TH3 40 90 40 90 When the coil thermistor detects 0 or below and temperature are displayed by turns Example When 10 0 5 secs 0 5 secs 2 secs 10 1 ON 2 3 4 5 6 Discharge temperature TH4 3 217 3 217 When the discharge thermistor detects 100 or more hundreds digit tens digit and ones digit are displayed by turns Example When 105 0 5 secs 0 5 secs 2 secs 1 0...

Страница 69: ...play Code display Code display 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 Capacity setting indoor D 0 14 Code display LEV D opening pulse 0 500 0 500 When it is 100 pulse or more hundreds digit tens digit and ones digit are displayed by turns Example When 150 pulse 0 5 secs 0 5 secs 2 secs Pulse 1 50 LEV E opening pulse 0 500 0 500 When it is 100 pulse or more hundreds digit tens digit and ones digit are displ...

Страница 70: ...ure is 0 or less and temperature are displayed by turns 39 88 When the temperature is 0 or less and temperature are displayed by turns 0 500 Pulse Pulse 0 500 Indoor pipe temperature Liquid TH2 Indoor E 39 88 LEV 1 opening pulse 0 500 1 ON 2 3 4 5 6 Pulse 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 LEV 3 opening pulse 0 500 LEV 4 opening pulse 0 500 0 500 Pulse Pulse 0 500 LEV 5 opening pulse 0 500 0 500 1 ON 2...

Страница 71: ...3 4 5 6 Indoor pipe temperature Cond Eva TH5 Indoor A 39 88 Indoor pipe temperature Cond Eva TH5 Indoor B 39 88 1 ON 2 3 4 5 6 Indoor pipe temperature Cond Eva TH5 Indoor C 39 88 1 ON 2 3 4 5 6 Indoor pipe temperature Cond Eva TH5 Indoor D 39 88 Indoor pipe temperature Cond Eva TH5 Indoor E 39 88 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 Outdoor heatsink temperature TH8 40 200 40 200 When the t...

Страница 72: ... 6 Branch pipe temperature TH C 39 88 Branch pipe temperature TH D 39 88 Branch pipe temperature TH E 39 88 TH1 Indoor A 8 39 8 39 TH1 Indoor B 8 39 8 39 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 TH1 Indoor C 8 39 8 39 TH1 Indoor D 8 39 8 39 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 8 39 1 ON 2 3 4 5 6 TH1 Indoor E 8 39 The black square indicates a switch position ...

Страница 73: ...ndoor setting temperature 16 31 Indoor B 16 31 Indoor setting temperature 16 31 Indoor C 16 31 Indoor setting temperature 16 31 Indoor D 16 31 Indoor setting temperature 16 31 Indoor E 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 1 ON 2 3 4 5 6 16 31 The black square indicates a switch position ...

Страница 74: ...n the indoor unit that is connected with remote controller ta A ta B ta A ta A No 3 The data of the sensor on main remote controller ta C ta C ta C ta C OUTDOOR INDOOR REMOTE MAIN REMOTE SUB INDOOR OUTDOOR INDOOR REMOTE MAIN REMOTE SUB OUTDOOR INDOOR REMOTE MAIN OUTDOOR INDOOR REMOTE MAIN REMOTE SUB INDOOR Function Settings Mode No Setting No Initial setting when sent from the factory Remarks Powe...

Страница 75: ...e and communication signal line Therefore please turn off the main power supply when servicing And do not touch the S1 S2 S3 terminals when the power is energized If isolator should be used between indoor unit branch box and outdoor unit please use 3 pole type L N S1 S2 S3 S1 S2 S3 S1 S2 S3 S1 S2 S3 TB3A S1 S2 S3 S1 S2 S3 TB3B TB2B S1 S2 S3 S1 S2 S3 TB3C S1 S2 S3 S1 S2 S3 TB3D S1 S2 S3 S1 S2 S3 TB...

Страница 76: ...ICATIONS OUTDOOR BRANCH BOX CONNECTING CABLE 1 Power supply cords of appliances shall not be lighter than design 60245 IEC or 60227 IEC 2 In case that cable with stripe of yellow and green is available 3 In case of regular polarity connection S1 S2 S3 wire size is 1 5 mm2 4 In case of regular polarity connection S1 S2 S3 5 In the flat cables are connected as this picture they can be used up to 55 ...

Страница 77: ...5 branch type A B C D E IC R C IC R C IC R C IC R C IC R C 1 Up to 2 branch boxes can be connected to a single outdoor unit 2 Up to 8 indoor units can be connected to the system 12 2 4 2 branch boxes 5 branch type maximum 8 indoor units OC OC Outdoor unit BC Branch box IC Indoor unit RC Remote controller BC 5 branch type A B C D E BC 3 branch type A B C RC IC IC IC IC IC RC R C R C R C IC IC R C I...

Страница 78: ...C IC RC BC 3 branch type A B C IC IC R C 12 3 2 Group operation between different refrigerant systems Different refrigerant systems cannot be connected together OC Master controller G 50 etc Power supply unit ADP 001 M NET BC 3 branch type A B C IC RC RC IC IC R C 12 3 3 Connection of M NET adapter to outdoor unit A M NET adapter cannot be connected to an outdoor unit 12 3 INCORRECT SYSTEMS ...

Страница 79: ... indoor unit h3 b1 b2 a1 a2 a3 a4 a5 a6 a7 a8 115m b2 a8 70m b2 55m a8 15m b1 b2 55m a8 15m a1 a2 a3 a4 a5 a6 a7 a8 60m H 30m In case of that outdoor unit is set higher than indoor unit H 20m In case of that outdoor unit is set lower than indoor unit h1 h2 15m h2 15m h3 12m b1 a1 b1 a2 b1 a3 b1 a4 b1 a5 b2 a6 b2 a7 b2 a8 15 Number of bends Additional charging is not necessary for this unit if the ...

Страница 80: ...52 liquid pipe 9 52 liquid pipe a2 11m a6 14m a7 13m a1 12m 41 50m 51 70m 71 90m 91 115m 0 6kg 40m or less 0kg no need 8 5kg 8 5 0 9 1kg 8 5 0 6 9 9kg 8 5 1 4 11 7kg 8 5 3 2 10 7kg 8 5 2 2 1 4kg 2 2kg 3 2kg Reference for service The amount of refilling refrigerant charge Refrigerant collection when relocating the indoor and outdoor units Pump down 1 Connect gauge manifold valve pressure gauge incl...

Страница 81: ...h the smallest volume a Situation in which there are no partitions 3 Use the results of calculations 1 and 2 to cal culate the refrigerant concentration If the calculation results do not exceed the maximum concen tration perform the same calculations for the larger second and third room etc until it has been determined that the maximum concentration does not exceed in each room Indoor unit All ref...

Страница 82: ... valve coil 4 way valve and solenoid valve coil Hot gas bypass solenoid valve coil Returning oil bypass Then remove a screw 4 8 from the valve bed to remove the lead wire Pull out the disconnected wire from the electrical parts box Diagram symbol in the connector housing Fan motor CNF1 CNF2 Thermistor Outdoor pipe TH3 Thermistor Discharge TH4 Thermistor Outdoor 2 phase pipe Outdoor TH7 6 High pres...

Страница 83: ...rear of the elec trical parts box See Photo 4 5 Pull out the thermistor Outdoor TH7 from the sensor holder Note In case of replacing thermistor Outdoor TH7 replace it together with thermistor Outdoor 2 phase pipe TH6 since they are combined together Refer to No 4 above to remove thermistor Outdoor 2 phase pipe Photo 6 Clamp Controller circuit board C B Thermistor Outdoor 2 phase pipe TH6 6 Removin...

Страница 84: ...panel Photo 8 Solenoid valve coil Bypass valve Returning oil bypass SV2 Bypass valve SV2 Solenoid valve coil Bypass valve SV1 Bypass valve SV1 OPERATING PROCEDURE PHOTOS 7 Removing the solenoid valve coil 4 way valve 21S4 1 Remove the service panel See Figure 1 2 Remove the top panel See Figure 1 Removing the solenoid valve coil 4 way valve 3 Remove 4 way valve solenoid coil fixing screw M5 6 for ...

Страница 85: ...t them from heating 100 C or more then braze the pipes so that the inside of pipes are not oxidized 12 Removing the high pressure sensor 63HS 1 Remove the service panel See Figure 1 2 Remove the top panel See Figure 1 3 Remove the electrical parts box See Photo 4 4 Remove 3 right side panel fixing screws 5 o 10 in the rear of the unit and remove the right side panel 5 Pull out the lead wire of hig...

Страница 86: ...at faces the piping to remove the pan w When removing the drain pan be careful with remaining water on the pan Also be careful not to make cracks on the pan Photo 2 Drain pan 3 Removing the thermistors TH A E 1 Remove the controller cover See Photo 1 2 Remove the under panel See Photo 1 3 Pull out the thermistors TH A E from the sensor holders mounted on the gas pipe See Photo 3 4 Pull out those t...

Страница 87: ...e side of the branch box See Photo 4 4 Tilt the separator to the board side See Photo 4 5 Loosen the side clamps of the board and disconnect the connectors on the board 6 Pull out the lead wire through the U shaped hole See Photo 3 7 Cut the band that fixes the lead wire to pull out the LEV coil LEV A E See Photo 5 Photo 4 Separator fixing screws Separator Photo 5 Separator LEV coil Band ...

Страница 88: ...A MXZ 8A140VA1 MXZ 8A140VA2 Part No Part Name Specification No Wiring Diagram Symbol Recom mended Q ty Remarks Q ty set MXZ 8A140 1 2 3 4 2 2 2 1 2 2 2 1 MF1 MF2 MF1 MF2 SV1 R01 E41 221 R01 E44 221 R01 E01 115 R01 E02 097 T7W E08 242 VA1 VA2 VA 2 2 2 1 FAN MOTOR FAN MOTOR PROPELLER NUT SOLENOID VALVE COIL 15 PARTS LIST non RoHS compliant ...

Страница 89: ...W E07 346 T7W E14 346 T7W E16 716 T7W E01 234 T7W E03 259 T7W E09 259 T7W E12 313 T7W E26 313 R01 E65 202 T7W E00 233 T7W E01 233 T7W E02 259 T7W 520 239 R01 E02 239 T7W E05 254 T7W E09 254 R01 E00 201 R01 E66 202 R01 E21 425 T7W K01 608 SOLENOID VALVE SV1 HIGH PRESSURE SENSOR CHARGE PLUG COMPRESSOR STOP VALVE BALL VALVE STRAINER ACCUMULATOR OIL SEPARATOR CAPILLARY TUBE SOLENOID VALVE SV2 SOLENOID...

Страница 90: ...90 15 2 FUNCTIONAL PARTS BRANCH BOX PAC AK50BC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 18 17 16 19 20 ...

Страница 91: ...38 202 T7W E39 202 T7W E40 202 T7W E41 202 T7W E42 202 T7W E13 401 T7W E01 419 T7W E00 660 T7W E09 689 T7W E14 716 T7W E23 716 R01 E02 239 TOP PANEL COVER L COVER G SIDE PANEL LEV COIL SEPARATOR DRAIN PAN UNDER PANEL CONTROLLER COVER DRAIN HOSE CONTROLLER BOARD THERMISTOR A THERMISTOR B THERMISTOR C THERMISTOR D THERMISTOR E LEV ASSY HEADER G ASSY PIPE COVER SET COVER U TERMINAL BLOCK TERMINAL BLO...

Страница 92: ...92 15 3 FUNCTIONAL PARTS BRANCH BOX PAC AK30BC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 18 17 16 ...

Страница 93: ...H48 310 T7W E38 202 T7W E39 202 T7W E40 202 T7W E14 401 T7W E02 419 T7W E00 660 T7W E09 689 T7W E14 716 T7W E23 716 R01 E02 239 TOP PANEL COVER L COVER G SIDE PANEL LEV COIL SEPARATOR DRAIN PAN UNDER PANEL CONTROLLER COVER DRAIN HOSE CONTROLLER BOARD THERMISTOR A THERMISTOR B THERMISTOR C LEV ASSY HEADER G ASSY PIPE COVER SET COVER U TERMINAL BLOCK TERMINAL BLOCK FUSE 3P S1 S2 S3 3P S1 S2 S3 250V ...

Страница 94: ... DG12F536H10 BK00C143G80 BK00C142G15 JG79C259H01 DG79R130H01 R01 E02 662 T7W E02 662 T7W E02 691 T7W E02 667 R01 E14 686 R01 E07 130 R01 E25 130 R01 30L 655 R01 E00 658 R01 E13 658 R01 E01 658 R01 E11 658 T7W E12 661 R01 E24 661 T7W E03 668 R01 E01 698 R01 E04 641 R01 E00 655 F ST SCREW SIDE PANEL L FAN GRILLE FRONT PANEL SEPARATOR BASE ASSY MOTOR SUPPORT VALVE BED ASSY HANDLE COVER PANEL FRONT CO...

Страница 95: ...0 BK00C143G99 BK00C142G15 JG79C259H01 DG79R130H01 T7W E03 662 T7W E03 691 T7W E06 667 R01 E31 686 R01 E27 130 R01 E01 655 R01 E13 658 R01 E11 658 R01 E32 661 T7W E08 668 R01 E07 698 R01 E14 641 R01 E02 655 F ST SCREW SIDE PANEL L FAN GRILLE FRONT PANEL SEPARATOR BASE ASSY MOTOR SUPPORT VALVE BED ASSY HANDLE COVER PANEL FRONT COVER PANEL REAR SIDE PANEL R SERVICE PANEL LABEL BRAND LABEL MITSUBISHI ...

Страница 96: ...2 MXZ 8A140VA3 VA2 VA3 Part No Part Name Specification No Wiring Diagram Symbol Recom mended Q ty Remarks Q ty set MXZ 8A140 1 2 3 4 MF1 MF2 MF1 MF2 SV1 SV1 R01 E44 221 T7W E27 763 R01 E08 115 R01 E09 097 T7W E32 242 T7W E38 242 2 2 2 1 2 2 2 1 FAN MOTOR FAN MOTOR PROPELLER FAN NUT SOLENOID VALVE COIL SOLENOID VALVE COIL RoHS G G G G G G ...

Страница 97: ...SEPARATOR CAPILLARY TUBE SOLENOID VALVE SV2 SOLENOID VALVE COIL LOW PRESSURE SWITCH FOUR WAY VALVE FOUR WAY VALVE SOLENOID VALVE COIL FOUR WAY VALVE HIGH PRESSURE SWITCH THERMISTOR OUTDOOR2PHASEPIPE OUTDOOR HEAT EXCHANGER CONTROLLER CIRCUIT BOARD CONTROLLER CIRCUIT BOARD NOISE FILTER CIRCUIT BOARD NOISE FILTER CIRCUIT BOARD TERMINAL BLOCK ELECTRICAL PARTS BOX ELECTRICAL PARTS BOX RESISTOR REACTOR ...

Страница 98: ...98 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 18 17 16 19 20 16 3 FUNCTIONAL PARTS BRANCH BOX PAC AK50BC PAC AK51BC ...

Страница 99: ...H23 202 R01 H24 202 R01 E98 401 R01 E09 419 R01 E01 660 R01 E15 689 R01 E31 246 R01 E20 246 R01 E06 239 R01 E14 239 TOP PANEL COVER L COVER G SIDE PANEL LEV COIL SEPARATOR DRAIN PAN UNDER PANEL UNDER PANEL CONTROLLER COVER CONTROLLER COVER DRAIN HOSE CONTROLLER BOARD CONTROLLER BOARD THERMISTOR A THERMISTOR B THERMISTOR C THERMISTOR D THERMISTOR E LEV ASSY HEADER G ASSY PIPE COVER SET COVER U TERM...

Страница 100: ...100 16 4 FUNCTIONAL PARTS BRANCH BOX PAC AK30BC PAC AK31BC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 18 17 16 ...

Страница 101: ...1 H21 202 R01 H22 202 R01 E99 401 R01 E10 419 R01 E01 660 R01 E15 689 R01 E31 246 R01 E20 246 R01 E06 239 R01 E14 239 TOP PANEL COVER L COVER G SIDE PANEL LEV COIL SEPARATOR DRAIN PAN UNDER PANEL UNDER PANEL CONTROLLER COVER CONTROLLER COVER DRAIN HOSE CONTROLLER BOARD CONTROLLER BOARD THERMISTOR A THERMISTOR B THERMISTOR C LEV ASSY HEADER G ASSY PIPE COVER SET COVER U TERMINAL BLOCK TERMINAL BLOC...

Страница 102: ...PAC AK350CVR E Different diameter joint Optional parts Part No DRAIN SOCKET Part No PAC SG61DS E AIR OUTLET GUIDE Part No PAC SG59SG E DRAIN PAN Part No PAC SG64DP E w Need 2 pieces FILTER DRYER For liquid line 9 52 Part No PAC SG82DR E w Only for R410A model Do not use for R22 model AIR GUIDE Part No PAC SH63AG E w Need 2 pieces cCopyright 2005 MITSUBISHI ELECTRIC ENGINEERING CO LTD Distributed i...

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Страница 160: ...Related Links Model Number MXZ8A140VA 3 MXZ 8A_Parts_Catalog_ OC316E MXZ 8A_Service_Manual_ OC316E ...

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Mitsubishi Electric PAC-AK31BC, Техническое и сервисное руководство

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