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OM-260 545 Page 3

Welding and cutting produces fumes and gases.
Breathing these fumes and gases can be hazardous
to your health.

FUMES AND GASES can be hazardous.

Keep your head out of the fumes. Do not breathe the fumes.

If inside, ventilate the area and/or use local forced ventilation at the
arc to remove welding and cutting fumes and gases.

If ventilation is poor, wear an approved air-supplied respirator.

Read and understand the Material Safety Data Sheets (MSDSs)
and the manufacturer’s instructions for metals, consumables,
coatings, cleaners, and degreasers.

Work in a confined space only if it is well ventilated, or while
wearing an air-supplied respirator. Always have a trained watch-
person nearby. Welding and cutting fumes and gases can displace
air and lower the oxygen level causing injury or death. Be sure the
breathing air is safe.

Do not weld or cut in locations near degreasing, cleaning, or spray-
ing operations. The heat and rays of the arc can react with vapors
to form highly toxic and irritating gases.

Do not weld or cut on coated metals, such as galvanized, lead, or
cadmium plated steel, unless the coating is removed from the weld
area, the area is well ventilated, and while wearing an air-supplied
respirator. The coatings and any metals containing these elements
can give off toxic fumes if welded.

Arc rays from welding and cutting processes
produce intense visible and invisible (ultraviolet and
infrared) rays that can burn eyes and skin. Sparks fly
off from the weld.

Wear an approved welding helmet fitted with a proper shade of
filter lenses to protect your face and eyes from arc rays and
sparks when welding, cutting, or watching (see ANSI Z49.1 and
Z87.1 listed in Safety Standards).

Wear approved safety glasses with side shields under your
helmet.

Use protective screens or barriers to protect others from flash,
glare and sparks; warn others not to watch the arc.

Wear protective clothing made from durable, flame-resistant
material (leather, heavy cotton, or wool) and foot protection.

ARC RAYS can burn eyes and skin.

Welding or cutting on closed containers, such as
tanks, drums, or pipes, can cause them to blow up.
Sparks can fly off from the welding or cutting arc. The
flying sparks, hot workpiece, and hot equipment can

cause fires and burns. Accidental contact of electrode to metal
objects can cause sparks, explosion, overheating, or fire. Check and
be sure the area is safe before doing any welding or cutting.

WELDING AND CUTTING can cause
fire or explosion.

Remove all flammables within 35 ft (10.7 m) of the welding or cut-
ting arc. If this is not possible, tightly cover them with approved
covers.

Do not weld or cut where flying sparks can strike flammable
material.

Protect yourself and others from flying sparks and hot metal.

Be alert that welding sparks and hot materials from welding and
cutting can easily go through small cracks and openings to adja-
cent areas.

Watch for fire, and keep a fire extinguisher nearby.

Be aware that welding or cutting on a ceiling, floor, bulkhead, or
partition can cause fire on the hidden side.

Do not weld or cut on containers that have held combustibles, or on
closed containers such as tanks, drums, or pipes unless they are
properly prepared according to AWS F4.1 and AWS A6.0 (see
Safety Standards).

Do not weld or cut where the atmosphere may contain flammable
dust, gas, or liquid vapors (such as gasoline).

Connect work cable to the work as close to the welding or cutting
area as practical to prevent welding or cutting current from travel-
ing long, possibly unknown paths and causing electric shock,
sparks, and fire hazards.

Do not use welder to thaw frozen pipes.

Remove stick electrode from holder or cut off welding wire at
contact tip when not in use.

Wear oil-free protective garments such as leather gloves, heavy
shirt, cuffless trousers, high shoes, and a cap.

Remove any combustibles, such as a butane lighter or matches,
from your person before doing any welding or cutting.

After completion of work, inspect area to ensure it is free of sparks,
glowing embers, and flames.

Use only correct fuses or circuit breakers. Do not oversize or by-
pass them.

Follow requirements in OSHA 1910.252 (a) (2) (iv) and NFPA 51B
for hot work and have a fire watcher and extinguisher nearby.

FLYING METAL or DIRT can injure eyes.

Welding,  cutting, chipping, wire brushing, and
grinding cause sparks and flying metal. As
welds cool, they can throw off slag.

Wear approved safety glasses with side
shields even under your welding helmet.

 BUILDUP OF GAS can injure or kill.

Shut off compressed gas supply when not in use.

Always ventilate confined spaces or use
approved air-supplied respirator.

ELECTRIC AND MAGNETIC FIELDS (EMF)
can affect Implanted Medical Devices.

Wearers of Pacemakers and other Implanted
Medical Devices should keep away.

Implanted Medical Device wearers should consult their doctor
and the device manufacturer before going near arc welding,  spot
welding, gouging, plasma arc cutting, or induction heating
operations.

NOISE can damage hearing.

Noise from some processes or equipment can
damage hearing.

Wear approved ear protection if noise level is
high.

Compressed gas cylinders contain gas under high
pressure. If damaged, a cylinder can explode. Since
gas cylinders are normally part of the welding
process, be sure to treat them carefully.

CYLINDERS can explode if damaged.

Protect compressed gas cylinders from excessive heat, mechani-
cal shocks, physical damage, slag, open flames, sparks, and arcs.

Install cylinders in an upright position by securing to a stationary
support or cylinder rack to prevent falling or tipping.

Keep cylinders away from any welding, cutting, or other electrical
circuits.

Never drape a welding or cutting torch over a gas cylinder.

Never allow a welding electrode or cutting torch to touch any
cylinder.

Never weld on a pressurized cylinder − explosion will result.

Use only correct compressed gas cylinders, regulators, hoses,
and fittings designed for the specific application; maintain them
and associated parts in good condition.

Turn face away from valve outlet when opening cylinder valve.

Keep protective cap in place over valve except when cylinder is in
use or connected for use.

Use the right equipment, correct procedures, and sufficient num-
ber of persons to lift and move cylinders.

Read and follow instructions on compressed gas cylinders,
associated equipment, and Compressed Gas Association (CGA)
publication P-1 listed in Safety Standards.

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Страница 2: ...R Capture 5 Fume Extractor Processes Description Multiprocess Welding Mobile Weld Fume Extractor OM 260 545A 2013 07 Visit our website at www MillerWelds com File Accessory Read And Save These Instruc...

Страница 3: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 4: ...al Safety Symbols And Definitions 12 3 2 Miscellaneous Symbols And Definitions 12 SECTION 4 SPECIFICATIONS 13 4 1 Introduction 13 4 2 Serial Number And Rating Label Location 13 4 3 Fume Extractor Spec...

Страница 5: ......

Страница 6: ...e fume extractor to extract weld fumes Do not use the fume extractor to extract hot gases above 140 F 60 C wood or cement dust engine exhaust liquid vapors explosive materials aggressive fumes acid fu...

Страница 7: ...ring wet clothing on metal structures such as floors gratings or scaffolds when in cramped positions such as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contac...

Страница 8: ...tibles or on closed containers such as tanks drums or pipes unless they are properly prepared according to AWS F4 1 and AWS A6 0 see Safety Standards Do not weld or cut where the atmosphere may contai...

Страница 9: ...vehicles unless the unit has a battery charging feature designed for this purpose MOVING PARTS can injure Keep away from moving parts such as fans Keep all doors panels covers and guards closed and se...

Страница 10: ...344 3555 website www nfpa org and www sparky org Safe Handling of Compressed Gases in Cylinders CGA Pamphlet P 1 from Compressed Gas Association 14501 George Carter Way Suite 103 Chantilly VA 20151 p...

Страница 11: ...ssite l obtention d un permis Ne pas utiliser un extracteur de fum es sans pare tincelles approuv et correctement install moins que l appareil soit con u pour fonctionner sans pare tincelles Sans le p...

Страница 12: ...par le constructeur 2 3 Dangers du soudage l arc et du coupage au plasma UNE D CHARGE LECTRIQUE peut entra ner la mort Le contact d organes lectriques sous tension peut provoquer des accidents mortels...

Страница 13: ...les et invisibles intenses ultraviolets et infrarouges qui peuvent entra ner des br lures aux yeux et la peau Des tincelles jaillissent de la soudure Portez un casque de soudage approuv muni de verres...

Страница 14: ...e personnes pour soulever et d placer les bouteilles Lire et suivre les instructions sur les bouteilles de gaz comprim l quipement connexe et le d pliant P 1 de la CGA Compressed Gas Association menti...

Страница 15: ...rsque cela est n cessaire pour des travaux d entretien et de d pannage faire retirer les portes panneaux recouvrements ou dispositifs de protection uniquement par du personnel qua lifi Remettre les po...

Страница 16: ...neeringDocuments phone 1 877 413 5184 website www global ihs com National Electrical Code NFPA Standard 70 from National Fire Protec tion Association Quincy MA 02269 phone 1 800 344 3555 website www n...

Страница 17: ...cellaneous Symbols And Definitions On Off Percent Protective Earth Ground A Amperes V Volts Air Filter Input Power Cleaning Required Cleaning In Process Line Connection U1 Rated Supply Voltage I1 Rate...

Страница 18: ...fective fume extraction zone for the work environment The weld fume collector includes a semi automatic filter cleaning system to remove particles from the filter When the Cleaning Cycle button is pre...

Страница 19: ...fume withdrawal area in normal conditions open room with no air movement and with air control knob in max po sition The actual fume capture zone may be smaller than that shown Improper placement of th...

Страница 20: ...ir Supply 80 100 psi 3 8 4 8 kPa Use wheels or lifting forks to move unit If using lifting forks extend forks be yond opposite side of small contain ers and beyond midpoint of large long containers Po...

Страница 21: ...rsonnel large tools or other material 5 3 Lifting Extraction Arm Tools Needed Use equipment of adequate capacity to lift and support unit NOTICE With extraction arm ver tically aligned carefully guide...

Страница 22: ...lize fume extractor by locking front wheels casters 1 Base Assembly 2 3 8 in Screw 3 3 8 in Flat Washer Place base assembly on cart Se cure base assembly with supplied hardware Tighten hardware to 3 0...

Страница 23: ...e door before starting unit or oper ating filter cleaning system Do not direct air stream to ward self or others If ANY air is injected into the skin or body seek medical help immediately 1 3 8 NPT Co...

Страница 24: ...or conductor rating to be less than the rating of the circuit protection device All components of the circuit must be physically compatible See NEC articles 210 21 630 11 and 630 12 60 Hz Three Phase...

Страница 25: ...omply with national state and local electrical codes If applicable use lugs of proper amperage capacity and correct hole size DisconnectDevice Input Power Connec tions 2 Disconnect Device switch shown...

Страница 26: ...Sections 7 3 and 7 4 for filter maintenance information Filter cleaning cycle automatically starts every time the machine is turned off to maximize filter life 4 Hood Position the hood to minimize th...

Страница 27: ...Check gaskets on access door particle tray and back of filter Replace gasket s if damaged Check filter if discharge air appears dirty Make sure filter is latched and door is closed to ensure a tight s...

Страница 28: ...filter if necessary Section 7 3 Free Movement Of Arm Base Assembly Extraction Arm Hood And Joints Stay In Position Extraction Arm Ducts And Tubing Every Month Outer Surfaces Every 3 Months Unreadable...

Страница 29: ...2 Fuses F1 F2 And F3 See Parts List For Rating F1 F2 and F3 protect the controller and internal power supply from over load If any of these fuses open the unit does not operate Check fuse s and replac...

Страница 30: ...ton Press button to operate filter cleaning sys tem Clean or replace filter when Cleaning Cycle button is flashing blue Filter Pres sure gauge reading is over 4 in w c or whenever air flow is too low...

Страница 31: ...tions for metals con sumables coatings cleaners and degreasers 1 Door 2 Filter 3 Spark Guard Release latches and open door Re leased latches on filter Use filter handle to remove filter Clean or repla...

Страница 32: ...is on switch phases by rewiring connector see Section 5 6 Have Factory Authorized Service Agent check motor and wiring Decreased air flow Reconnect extraction arm flexible tubing Inspect extraction ar...

Страница 33: ...OM 239 025 Page 28 SECTION 9 ELECTRICAL DIAGRAM 263 782 A Figure 9 1 Circuit Diagram...

Страница 34: ...2 47 48 49 13 24 1 50 51 52 19 Figure 10 1 Main Assembly Description Part No Dia Mkgs Item No Figure 10 1 Main Assembly Quantity 1 260183 Panel Cart Front 1 2 260981 Label Warning Compressed Air 1 3...

Страница 35: ...ft Filter Support Aluminum 1 260137 Assy Dust Tray Includes 1 33 260109 Latch Lift Turn 2 34 260527 Plate Tray Mounting 1 35 260347 Gasket Foam Flame Retardant 50 Wide X 25 Thk 4 5 Ft 36 260106 Dust T...

Страница 36: ...re 10 2 Blower Assembly Figure 10 1 Item 53 Quantity 1 260608 Receiver Tank Pulse Cleaning 1 2 260593 Valve Air Pulse 1 NPT M W Compressed Seal 3 3 260980 Hose 0 375 ID X 0 719 OD X 12 00 In Lg 500 PS...

Страница 37: ...Galv Elbow 90deg 1 000 NPT F X 1 000 NPT 5 32 260606 Nozzle Pulse Cleaning 1 000 NPT 6 33 262628 Rod Rear Stiffener 500 OD X 21 969 1 34 260828 Bracket Mtg Spark Filter 1 35 260827 Filter Spark 1 36...

Страница 38: ...onitor 1 6 263941 Socket Relay 8 Pin Base 1 7 PS1 263939 Power Supply Din Rail In 340 550 Vac Out 24VDC 5A 1 8 263918 Rail Din 35mm X 7 5mm X 9 000 In 1 9 258752 Contact Block LED 24VDC N O 1 10 26015...

Страница 39: ...ap Grounding 16 62 In Long Not Shown 1 109398 Screw 250 20x1 50 Hex Hd Pln Gr5 Pld Full Thread 1 152461 Nut 250 20 44hex 23h Stl Pld Sem Cone Wshr 65d 1 601836 Nut 250 20 50hex 19h Brs 2 261416 Washer...

Страница 40: ...5 Lb Lower 10 Ft Extraction Arm XD 10 1 5 259909 Spacer Mounting Gas Spring Wide 2 6 259780 Bracket Lower Elbow Left 12 000 Collar 1 7 259785 Spacer Lower Elbow Round 1 8 263833 Bolt Crg Stl 375 16 X...

Страница 41: ...Spring Upper 150 Lb 10 Ft Extraction Arm XD 10 1 4 261084 Label Caution Pinch Point 3 5 259789 Beam Lower Arm 1 6 259771 Bracket Mounting Side Tube 4 7 259863 Stand Off Tube 10 32 X 1 500 Lg 6 8 25977...

Страница 42: ...Arm XD 10 1 2 259760 Tube Inside 7 000 X 48 000 1 3 259770 Bracket Tube Spacer 3 4 259863 Stand Off Tube 10 32 X 1 500 Lg 6 5 261227 Bolt Crg Stl 312 18 X 3 000 Gr 2 Pld 1 6 259784 Spacer Upper Elbow...

Страница 43: ...Hood Inside 1 6 261085 Label Caution Air Discharge 1 7 256135 Tube Hood Outside 1 8 256139 Bracket Handle Mounting 3 9 256138 Tube Handle 50 OD X 40 ID 3 10 264100 Bracket Handle Stabilizing 3 11 259...

Страница 44: ...lies Water Coolant Systems Non Integrated Weldcraft Branded TIG Torches No Labor Wireless Remote Foot Hand Controls and Receivers Work Stations Weld Tables No Labor 5 6 Months Parts Batteries Bernard...

Страница 45: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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