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OM-260 545 Page 1

SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING

fume 2013−02

7

Protect yourself and others from injury —

 

read, follow, and save these important safety precautions and operating instructions.

1-1.

Symbol Usage

DANGER! − Indicates a hazardous situation which, if
not avoided, will result in death or serious injury. The
possible hazards are shown in the adjoining symbols
or explained in the text.

Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible
hazards are shown in the adjoining symbols or ex-
plained in the text.

NOTICE − Indicates statements not related to personal injury.

Indicates special instructions.

This group of symbols means Warning! Watch Out! ELECTRIC
SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult sym-
bols and related instructions below for necessary actions to avoid the
hazards.

1-2.

Fume Extraction Hazards

The symbols shown below are used throughout this manual
to call attention to and identify possible hazards. When you
see the symbol, watch out, and follow the related instructions
to avoid the hazard. The safety information given below is
only a summary of the more complete safety information
found in the Safety Standards listed in Section 1-6. 
Read and
follow all Safety Standards.

Only qualified persons should install, operate, maintain, and
repair this unit.

During operation, keep everybody, especially children, away.

FUME EXTRACTOR MISUSE can be hazardous.

Welding produces fumes and gases. Breathing
these fumes and gases can be hazardous to your
health. Combustible materials may ignite and cause
fire and explosion.

Read and follow these instructions and the safety labels
carefully. The fume extractor helps protect the user from specific
airborne contaminants but must be used correctly to be fully
effective. Have an industrial hygienist test the air in your facility to
ensure the fume extractor provides adequate protection from
contaminants in your environment. If you have questions about the
extractor, see equipment label and consult your Safety Director
and a certified Industrial Hygienist.

Follow all applicable ANSI, OSHA, CSA, UL, and other regulatory
guidelines pertaining to the use of fume extractors and the
recirculation of filtered air.

Portions of fume collection equipment, including the clean- and
dirty-air plenums, may be considered OSHA Confined Spaces.
Refer to the appropriate OSHA regulations to determine if a
specific installation is a confined space and if a permit program is
required.

Do not use the fume extractor without an approved and properly
installed spark guard unless the unit is designed and intended to be
used without one. Without the spark guard, welding sparks may
ignite a non-fire retardant filter or fume collected on the filter, or
damage the filter and allow unfiltered air into the breathing zone.
Do not allow sparks or any burning materials to enter the hood or
duct of the fume extractor.

Only use the fume extractor to extract weld fumes. Do not use the
fume extractor to extract hot gases (above 140

°

F/60

°

C) wood or

cement dust, engine exhaust, liquid vapors, explosive materials,
aggressive fumes (acid), fumes from burning objects, or fumes
from cleaning, cutting, gouging, grinding, painting, flame spraying,
sand blasting, or other non−welding operations.

Fumes from some welding operations may be combustible. Do not
install or operate fume extractor where combustible

 

weld fumes

may be present unless a fire/and/or explosion protection system is
present that has been selected and approved by a qualified person
familiar with applicable codes and fire/explosion protection
systems.

Use the fume extractor only in atmospheres for which it is
recommended. Do not use the extractor where contaminant levels
are unknown or are immediately dangerous to life, or where the
contaminant levels exceed the fume extractor specifications.

Do not weld until you are sure the fume extractor is correctly
assembled and working properly.

Before each use, inspect the fume extractor for damage and verify
it operates properly.

Dangerous contaminants may not smell or be visible. Leave the
area immediately if you notice the following:

a. Breathing becomes difficult.

b. You experience dizziness, impaired vision, or eye, nose, or

mouth irritation.

c. The equipment is damaged.

d. Air flow decreases or stops.

e. If you think the equipment is not supplying adequate

protection.

Do not repair, modify, or disassemble the fume extractor or use
with parts or accessories not supplied by the manufacturer. Use
only approved components from the manufacturer.

Replace damaged or clogged filter. Do not wash or reuse filter, or
clean filter by tapping or with compressed air, unless specifically
instructed by the manufacturer in the Owner’s Manual (filter
element may be damaged). Do not breathe the dust collected by
the fume extractor. Wear approved safety equipment (respirator,
gloves, long sleeve shirt) when performing filter maintenance.
Dispose of used filter element and collected dust according to
local, state, and federal requirements.

Read and understand the Material Safety Data Sheets (MSDSs)
and the manufacturer’s instructions for metals, consumables,
coatings, cleaners, and degreasers.

The fume extractor must be used with the extraction arm, hoses,
filter, and other components recommended by the manufacturer.

ELECTRIC SHOCK can kill.

Touching live electrical parts can cause fatal shocks
or  severe burns. The input power circuit and machine
internal circuits are also live when power is on.
Incorrectly installed or improperly grounded equip-
ment is a hazard.

Do not touch live electrical parts.

Disconnect input power before installing or servicing this equip-
ment. Lockout/tagout input power according to OSHA 29 CFR
1910.147 (see Safety Standards).

Properly install, ground, and operate this equipment according to
its Owner’s Manual and national, state, and local codes.

Always verify the supply ground − check and be sure that input
power cord ground wire is properly connected to ground terminal in
disconnect box or that cord plug is connected to a properly
grounded receptacle outlet.

Содержание FILTAIR XD-10

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Страница 2: ...R Capture 5 Fume Extractor Processes Description Multiprocess Welding Mobile Weld Fume Extractor OM 260 545A 2013 07 Visit our website at www MillerWelds com File Accessory Read And Save These Instruc...

Страница 3: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 4: ...al Safety Symbols And Definitions 12 3 2 Miscellaneous Symbols And Definitions 12 SECTION 4 SPECIFICATIONS 13 4 1 Introduction 13 4 2 Serial Number And Rating Label Location 13 4 3 Fume Extractor Spec...

Страница 5: ......

Страница 6: ...e fume extractor to extract weld fumes Do not use the fume extractor to extract hot gases above 140 F 60 C wood or cement dust engine exhaust liquid vapors explosive materials aggressive fumes acid fu...

Страница 7: ...ring wet clothing on metal structures such as floors gratings or scaffolds when in cramped positions such as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contac...

Страница 8: ...tibles or on closed containers such as tanks drums or pipes unless they are properly prepared according to AWS F4 1 and AWS A6 0 see Safety Standards Do not weld or cut where the atmosphere may contai...

Страница 9: ...vehicles unless the unit has a battery charging feature designed for this purpose MOVING PARTS can injure Keep away from moving parts such as fans Keep all doors panels covers and guards closed and se...

Страница 10: ...344 3555 website www nfpa org and www sparky org Safe Handling of Compressed Gases in Cylinders CGA Pamphlet P 1 from Compressed Gas Association 14501 George Carter Way Suite 103 Chantilly VA 20151 p...

Страница 11: ...ssite l obtention d un permis Ne pas utiliser un extracteur de fum es sans pare tincelles approuv et correctement install moins que l appareil soit con u pour fonctionner sans pare tincelles Sans le p...

Страница 12: ...par le constructeur 2 3 Dangers du soudage l arc et du coupage au plasma UNE D CHARGE LECTRIQUE peut entra ner la mort Le contact d organes lectriques sous tension peut provoquer des accidents mortels...

Страница 13: ...les et invisibles intenses ultraviolets et infrarouges qui peuvent entra ner des br lures aux yeux et la peau Des tincelles jaillissent de la soudure Portez un casque de soudage approuv muni de verres...

Страница 14: ...e personnes pour soulever et d placer les bouteilles Lire et suivre les instructions sur les bouteilles de gaz comprim l quipement connexe et le d pliant P 1 de la CGA Compressed Gas Association menti...

Страница 15: ...rsque cela est n cessaire pour des travaux d entretien et de d pannage faire retirer les portes panneaux recouvrements ou dispositifs de protection uniquement par du personnel qua lifi Remettre les po...

Страница 16: ...neeringDocuments phone 1 877 413 5184 website www global ihs com National Electrical Code NFPA Standard 70 from National Fire Protec tion Association Quincy MA 02269 phone 1 800 344 3555 website www n...

Страница 17: ...cellaneous Symbols And Definitions On Off Percent Protective Earth Ground A Amperes V Volts Air Filter Input Power Cleaning Required Cleaning In Process Line Connection U1 Rated Supply Voltage I1 Rate...

Страница 18: ...fective fume extraction zone for the work environment The weld fume collector includes a semi automatic filter cleaning system to remove particles from the filter When the Cleaning Cycle button is pre...

Страница 19: ...fume withdrawal area in normal conditions open room with no air movement and with air control knob in max po sition The actual fume capture zone may be smaller than that shown Improper placement of th...

Страница 20: ...ir Supply 80 100 psi 3 8 4 8 kPa Use wheels or lifting forks to move unit If using lifting forks extend forks be yond opposite side of small contain ers and beyond midpoint of large long containers Po...

Страница 21: ...rsonnel large tools or other material 5 3 Lifting Extraction Arm Tools Needed Use equipment of adequate capacity to lift and support unit NOTICE With extraction arm ver tically aligned carefully guide...

Страница 22: ...lize fume extractor by locking front wheels casters 1 Base Assembly 2 3 8 in Screw 3 3 8 in Flat Washer Place base assembly on cart Se cure base assembly with supplied hardware Tighten hardware to 3 0...

Страница 23: ...e door before starting unit or oper ating filter cleaning system Do not direct air stream to ward self or others If ANY air is injected into the skin or body seek medical help immediately 1 3 8 NPT Co...

Страница 24: ...or conductor rating to be less than the rating of the circuit protection device All components of the circuit must be physically compatible See NEC articles 210 21 630 11 and 630 12 60 Hz Three Phase...

Страница 25: ...omply with national state and local electrical codes If applicable use lugs of proper amperage capacity and correct hole size DisconnectDevice Input Power Connec tions 2 Disconnect Device switch shown...

Страница 26: ...Sections 7 3 and 7 4 for filter maintenance information Filter cleaning cycle automatically starts every time the machine is turned off to maximize filter life 4 Hood Position the hood to minimize th...

Страница 27: ...Check gaskets on access door particle tray and back of filter Replace gasket s if damaged Check filter if discharge air appears dirty Make sure filter is latched and door is closed to ensure a tight s...

Страница 28: ...filter if necessary Section 7 3 Free Movement Of Arm Base Assembly Extraction Arm Hood And Joints Stay In Position Extraction Arm Ducts And Tubing Every Month Outer Surfaces Every 3 Months Unreadable...

Страница 29: ...2 Fuses F1 F2 And F3 See Parts List For Rating F1 F2 and F3 protect the controller and internal power supply from over load If any of these fuses open the unit does not operate Check fuse s and replac...

Страница 30: ...ton Press button to operate filter cleaning sys tem Clean or replace filter when Cleaning Cycle button is flashing blue Filter Pres sure gauge reading is over 4 in w c or whenever air flow is too low...

Страница 31: ...tions for metals con sumables coatings cleaners and degreasers 1 Door 2 Filter 3 Spark Guard Release latches and open door Re leased latches on filter Use filter handle to remove filter Clean or repla...

Страница 32: ...is on switch phases by rewiring connector see Section 5 6 Have Factory Authorized Service Agent check motor and wiring Decreased air flow Reconnect extraction arm flexible tubing Inspect extraction ar...

Страница 33: ...OM 239 025 Page 28 SECTION 9 ELECTRICAL DIAGRAM 263 782 A Figure 9 1 Circuit Diagram...

Страница 34: ...2 47 48 49 13 24 1 50 51 52 19 Figure 10 1 Main Assembly Description Part No Dia Mkgs Item No Figure 10 1 Main Assembly Quantity 1 260183 Panel Cart Front 1 2 260981 Label Warning Compressed Air 1 3...

Страница 35: ...ft Filter Support Aluminum 1 260137 Assy Dust Tray Includes 1 33 260109 Latch Lift Turn 2 34 260527 Plate Tray Mounting 1 35 260347 Gasket Foam Flame Retardant 50 Wide X 25 Thk 4 5 Ft 36 260106 Dust T...

Страница 36: ...re 10 2 Blower Assembly Figure 10 1 Item 53 Quantity 1 260608 Receiver Tank Pulse Cleaning 1 2 260593 Valve Air Pulse 1 NPT M W Compressed Seal 3 3 260980 Hose 0 375 ID X 0 719 OD X 12 00 In Lg 500 PS...

Страница 37: ...Galv Elbow 90deg 1 000 NPT F X 1 000 NPT 5 32 260606 Nozzle Pulse Cleaning 1 000 NPT 6 33 262628 Rod Rear Stiffener 500 OD X 21 969 1 34 260828 Bracket Mtg Spark Filter 1 35 260827 Filter Spark 1 36...

Страница 38: ...onitor 1 6 263941 Socket Relay 8 Pin Base 1 7 PS1 263939 Power Supply Din Rail In 340 550 Vac Out 24VDC 5A 1 8 263918 Rail Din 35mm X 7 5mm X 9 000 In 1 9 258752 Contact Block LED 24VDC N O 1 10 26015...

Страница 39: ...ap Grounding 16 62 In Long Not Shown 1 109398 Screw 250 20x1 50 Hex Hd Pln Gr5 Pld Full Thread 1 152461 Nut 250 20 44hex 23h Stl Pld Sem Cone Wshr 65d 1 601836 Nut 250 20 50hex 19h Brs 2 261416 Washer...

Страница 40: ...5 Lb Lower 10 Ft Extraction Arm XD 10 1 5 259909 Spacer Mounting Gas Spring Wide 2 6 259780 Bracket Lower Elbow Left 12 000 Collar 1 7 259785 Spacer Lower Elbow Round 1 8 263833 Bolt Crg Stl 375 16 X...

Страница 41: ...Spring Upper 150 Lb 10 Ft Extraction Arm XD 10 1 4 261084 Label Caution Pinch Point 3 5 259789 Beam Lower Arm 1 6 259771 Bracket Mounting Side Tube 4 7 259863 Stand Off Tube 10 32 X 1 500 Lg 6 8 25977...

Страница 42: ...Arm XD 10 1 2 259760 Tube Inside 7 000 X 48 000 1 3 259770 Bracket Tube Spacer 3 4 259863 Stand Off Tube 10 32 X 1 500 Lg 6 5 261227 Bolt Crg Stl 312 18 X 3 000 Gr 2 Pld 1 6 259784 Spacer Upper Elbow...

Страница 43: ...Hood Inside 1 6 261085 Label Caution Air Discharge 1 7 256135 Tube Hood Outside 1 8 256139 Bracket Handle Mounting 3 9 256138 Tube Handle 50 OD X 40 ID 3 10 264100 Bracket Handle Stabilizing 3 11 259...

Страница 44: ...lies Water Coolant Systems Non Integrated Weldcraft Branded TIG Torches No Labor Wireless Remote Foot Hand Controls and Receivers Work Stations Weld Tables No Labor 5 6 Months Parts Batteries Bernard...

Страница 45: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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