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OM-240 044 Page 2

Welding produces fumes and gases. Breathing
these fumes and gases can be hazardous to your
health.

FUMES AND GASES can be hazardous.

Keep your head out of the fumes. Do not breathe the fumes.

If inside, ventilate the area and/or use local forced ventilation at the
arc to remove welding fumes and gases.

If ventilation is poor, wear an approved air-supplied respirator.

Read and understand the Material Safety Data Sheets (MSDSs)
and the manufacturer’s instructions for metals, consumables,
coatings, cleaners, and degreasers.

Work in a confined space only if it is well ventilated, or while
wearing an air-supplied respirator. Always have a trained watch-
person nearby. Welding fumes and gases can displace air and
lower the oxygen level causing injury or death. Be sure the breath-
ing air is safe.

Do not weld in locations near degreasing, cleaning, or spraying op-
erations. The heat and rays of the arc can react with vapors to form
highly toxic and irritating gases.

Do not weld on coated metals, such as galvanized, lead, or
cadmium plated steel, unless the coating is removed from the weld
area, the area is well ventilated, and while wearing an air-supplied
respirator. The coatings and any metals containing these elements
can give off toxic fumes if welded.

Arc rays from the welding process produce intense
visible and invisible (ultraviolet and infrared) rays
that can burn eyes and skin. Sparks fly off from the
weld.

Wear an approved welding helmet fitted with a proper shade of
filter lenses to protect your face and eyes from arc rays and
sparks when welding or watching (see ANSI Z49.1 and Z87.1
listed in Safety Standards).

Wear approved safety glasses with side shields under your
helmet.

Use protective screens or barriers to protect others from flash,
glare and sparks; warn others not to watch the arc.

Wear protective clothing made from durable, flame-resistant
material (leather, heavy cotton, or wool) and foot protection.

ARC RAYS can burn eyes and skin.

Welding on closed containers, such as tanks,
drums, or pipes, can cause them to blow up. Sparks
can fly off from the welding arc. The flying sparks, hot
workpiece, and hot equipment can cause fires and

burns. Accidental contact of electrode to metal objects can cause
sparks, explosion, overheating, or fire. Check and be sure the area is
safe before doing any welding.

WELDING can cause fire or explosion.

Remove all flammables within 35 ft (10.7 m) of the welding arc. If
this is not possible, tightly cover them with approved covers.

Do not weld where flying sparks can strike flammable material.

Protect yourself and others from flying sparks and hot metal.

Be alert that welding sparks and hot materials from welding can
easily go through small cracks and openings to adjacent areas.

Watch for fire, and keep a fire extinguisher nearby.

Be aware that welding on a ceiling, floor, bulkhead, or partition can
cause fire on the hidden side.

Do not weld on containers that have held combustibles, or on
closed containers such as tanks, drums, or pipes unless they are
properly prepared according to AWS F4.1 and AWS A6.0 (see
Safety Standards).

Do not weld where the atmosphere may contain flammable dust,
gas, or liquid vapors (such as gasoline).

Connect work cable to the work as close to the welding area as
practical to prevent welding current from traveling long, possibly
unknown paths and causing electric shock, sparks, and fire
hazards.

Do not use welder to thaw frozen pipes.

Remove stick electrode from holder or cut off welding wire at
contact tip when not in use.

Wear oil-free protective garments such as leather gloves, heavy
shirt, cuffless trousers, high shoes, and a cap.

Remove any combustibles, such as a butane lighter or matches,
from your person before doing any welding.

After completion of work, inspect area to ensure it is free of sparks,
glowing embers, and flames.

Use only correct fuses or circuit breakers. Do not oversize or by-
pass them.

Follow requirements in OSHA 1910.252 (a) (2) (iv) and NFPA 51B
for hot work and have a fire watcher and extinguisher nearby.

FLYING METAL or DIRT can injure eyes.

Welding, chipping, wire brushing, and grinding
cause sparks and flying metal. As welds cool,
they can throw off slag.

Wear approved safety glasses with side
shields even under your welding helmet.

 BUILDUP OF GAS can injure or kill.

Shut off compressed gas supply when not in use.

Always ventilate confined spaces or use
approved air-supplied respirator.

ELECTRIC AND MAGNETIC FIELDS (EMF)
can affect Implanted Medical Devices.

Wearers of Pacemakers and other Implanted
Medical Devices should keep away.

Implanted Medical Device wearers should consult their doctor
and the device manufacturer before going near arc welding,  spot
welding, gouging, plasma arc cutting, or induction heating
operations.

NOISE can damage hearing.

Noise from some processes or equipment can
damage hearing.

Wear approved ear protection if noise level is
high.

Compressed gas cylinders contain gas under high
pressure. If damaged, a cylinder can explode. Since
gas cylinders are normally part of the welding
process, be sure to treat them carefully.

CYLINDERS can explode if damaged.

Protect compressed gas cylinders from excessive heat, mechani-
cal shocks, physical damage, slag, open flames, sparks, and arcs.

Install cylinders in an upright position by securing to a stationary
support or cylinder rack to prevent falling or tipping.

Keep cylinders away from any welding or other electrical circuits.

Never drape a welding torch over a gas cylinder.

Never allow a welding electrode to touch any cylinder.

Never weld on a pressurized cylinder − explosion will result.

Use only correct compressed gas cylinders, regulators, hoses,
and fittings designed for the specific application; maintain them
and associated parts in good condition.

Turn face away from valve outlet when opening cylinder valve.

Keep protective cap in place over valve except when cylinder is in
use or connected for use.

Use the right equipment, correct procedures, and sufficient num-
ber of persons to lift and move cylinders.

Read and follow instructions on compressed gas cylinders,
associated equipment, and Compressed Gas Association (CGA)
publication P-1 listed in Safety Standards.

Содержание DIMENSION NT 450 WCC

Страница 1: ...Dimension NT 450 WCC Processes Description Multiprocess Welding Arc Welding Power Source OM 240 044C 2013 02 t Visit our website at www MillerWelds com File Multiprocess Welding...

Страница 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...INSTALLATION 12 4 1 Serial Number And Rating Label Location 12 4 2 Specifications 12 4 3 Duty Cycle And Overheating 12 4 4 Volt Ampere Curves 13 4 5 Selecting A Location 14 4 6 Dimensions And Weights...

Страница 4: ...Notes...

Страница 5: ...ings or scaffolds when in cramped positions such as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use t...

Страница 6: ...tanks drums or pipes unless they are properly prepared according to AWS F4 1 and AWS A6 0 see Safety Standards Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as...

Страница 7: ...PARTS can injure Keep away from moving parts such as fans Keep all doors panels covers and guards closed and securely in place Have only qualified persons remove doors panels covers or guards for mai...

Страница 8: ...ntion During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Healt...

Страница 9: ...demande Si l utilisation d une source lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D autres consignes de s curit sont n cessaires d...

Страница 10: ...ou laine et des bottes de protection LE SOUDAGE peut provoquer un incendie ou une explosion Le soudage effectu sur des conteneurs ferm s tels que des r servoirs tambours ou des conduites peut provoque...

Страница 11: ...t rieur Utiliser les quipements corrects les bonnes proc dures et suffi samment de personnes pour soulever et d placer les bouteilles Lire et suivre les instructions sur les bouteilles de gaz comprim...

Страница 12: ...seulement des personnes qualifi es familiaris es avec des quipements lectroniques de faire fonctionner l installa tion L utilisateur est tenu de faire corriger rapidement par un lectricien qualifi les...

Страница 13: ...t Q and Part 1926 Subpart J from U S Government Printing Office Super intendentof Documents P O Box 371954 Pittsburgh PA 15250 7954 phone 1 866 512 1800 there are 10 OSHA Regional Offices phone for Re...

Страница 14: ...OM 240 044 Page 10...

Страница 15: ...1 Additional Safety Symbols And Definitions Some symbols are found only on CE products Warning Watch Out There are possible hazards as shown by the symbols Safe1 2012 05 Disconnect input plug or powe...

Страница 16: ...50 60 Hz Three Phase 230 V 460 V 575 V KVA KW 450 Amp 450 A 38 Volts DC 100 Duty Cycle 5 500A In CC Mode 78 VDC In CC Mode For 60 Hz 57 2 18 29 1 04 23 0 84 22 6 0 87 21 0 0 29 10 38V In CV Mode 78 V...

Страница 17: ...erage output capabilities of unit Curves of other settings fall be tween curves shown va_curve1 4 95 212 111 A 212 112 A A CC Mode B CV Mode 0 10 20 30 40 50 60 70 80 90 0 100 200 300 400 500 600 700...

Страница 18: ...unit If using lifting forks extend forks beyond opposite side of unit 3 Line Disconnect Device Locate unit near correct input pow er supply Special installation may be required where gasoline or volat...

Страница 19: ...sions A 30 in 762 mm including lift eye B 23 in 585 mm C 38 in 966 mm including strain relief D 35 in 889 mm E 1 1 4 in 32 mm F 21 1 8 in 537 mm G 1 1 8 in 29 mm H 7 16 in 11 mm Dia Weight 376 lb 171...

Страница 20: ...cting to receptacle 1 115 V 15 A AC Receptacle RC15 Power is shared between RC15 and Remote 14 receptacle RC14 see Section 4 12 2 Supplementary Protector CB1 3 Supplementary Protector CB2 CB1 protects...

Страница 21: ...1 50 1 0 60 2 0 70 3 0 95 3 0 95 200 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 250 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 2x2 0 2x70 2x2 0 2x70 300 1 50 1 0 60 2 0 70 3 0 95 4 0 120 2x2 0 2x...

Страница 22: ...h nut so that weld cable terminal is tight against copper bar Tools Needed 3 4 in 19 mm 4 2 3 1 5 6 4 11 Remote 14 Receptacle Information Socket Socket Information 24 VOLTS AC A 24 volts AC Protected...

Страница 23: ...4 12 Connecting Remote Control Ref 800 166 D Ref S 0004 A S 0750 Turn off power before con necting to Remote 14 recep tacle 1 Remote 14 Receptacle RC14 Connect remote control to RC14 A J B K I C L N H...

Страница 24: ...me current curves comparable to the recommended fuse 2 Time Delay fuses are UL class RK5 See UL 248 3 Normal Operating general purpose no intentional delay fuses are UL class K5 up to and including 60...

Страница 25: ...OM 240 044 Page 21 Notes...

Страница 26: ...5 Connecting 3 Phase Input Power input3 2012 12 Ref 803 766 C 800 103 C Ref 801 116 A 3 8 in 3 8 in Tools Needed IMPORTANT GND 3 PE Earth Ground Input Contactor L1 L2 L3 GND PE Earth Ground 8 5 4 2 11...

Страница 27: ...Reed Switch Ground Current Sensor Optional Connect green or green yellow grounding conductor to welding power source ground ing terminal first If unit is equipped with op tional ground current sensor...

Страница 28: ...feeder with WCC Panel Remote switch should be set to Panel position 6 V A Voltage Amperage Adjust Control With Mode switch in any Stick or TIG position use control to adjust amperage from 5 to 500 amp...

Страница 29: ...d Preset Volts Blank V A 78 0 5 3 Lift Arc TIG Procedure For CC CV Models With Mode switch in the Lift Arc TIG position start an arc as follows 1 TIG Electrode 2 Workpiece Touch tungsten electrode to...

Страница 30: ...Authorized Service Agent Every 3 Months Labels Weld Terminals Every 3 Months Cables And Cords Every 6 Months Durning heavy service clean monthly 6 2 Fuse F1 Ref 800 101 C Disconnect input power be for...

Страница 31: ...stage occurs when the primary voltage drops more than 20 below the linked primary voltage setting for more than 30 seconds A constant HELP 6 message is displayed and weld output is disabled Once the...

Страница 32: ...aximum or mini mum weld output Check position of Panel Remote control switch see Section 5 1 Have Factory Authorized Service Agent check control board PC1 front panel display board PC2 and hall device...

Страница 33: ...OM 240 044 Page 29 Notes...

Страница 34: ...OM 240 044 Page 30 SECTION 7 ELECTRICAL DIAGRAM Figure 7 1 Circuit Diagram For Dimension NT 450 WCC...

Страница 35: ...OM 240 044 Page 31 239 917 B...

Страница 36: ...bly Quantity 1 Fig 8 2 PANEL Front w Components 1 2 217 136 LABEL WARNING ELECTRIC SHOCK 2 3 179 432 PANEL SIDE 2 4 179 431 COVER TOP 1 5 213 898 BAFFLE AIR UPPER IGBT ASSY 1 6 162 830 LIFT EYE 1 7 17...

Страница 37: ...179 276 BUSHING SNAP IN NYL 1 000 ID X 1 375 MTG HOLE CENT 1 24 Fig 8 3 ASSEMBLY IGBT CAPACITOR 1 25 C9 196 143 CAPACITOR POLYP MET FILM 16 F 400 VAC 10 1 26 234 503 COVER IGBT CAPACITOR ASSEMBLY 1 2...

Страница 38: ...ardware is common and not available unless listed Hardware is common and not available unless listed 1 2 3 4 5 4 6 7 8 9 10 12 11 13 14 15 31 16 17 18 20 21 22 23 24 25 15 19 29 3 30 26 27 28 Figure 8...

Страница 39: ...NG CLIP 21 4 20 NAMEPLATE ORDER BY MODEL AND SERIAL NUMBER 1 21 218 080 PANEL FRONT UPPER 1 22 190 512 STAND OFF NO 6 32 X 640 LG 250 HEX AL FEM 4 23 PC2 239 653 CIRCUIT CARD ASSY FRONT PANEL DISPLAY...

Страница 40: ...OM 240 044 Page 36 Hardware is common and not available unless listed 803 937 D 1 2 2 3 4 5 6 7 14 8 9 10 13 12 11 Figure 8 3 IGBT Capacitor Assembly...

Страница 41: ...010 494 BUSHING SNAP IN NYL 1 375 ID X 1 750 MTG HOLE 2 8 224 144 BUS BAR IGBT OUTPUT W FINS 1 9 223 387 ASSY HEAT SINK 600A IGBT 1 10 TH2 188 431 THERMISTOR NTC 30K OHM 25 DEG C 27IN LEAD 1 11 010 54...

Страница 42: ...RY 2 5 162 818 DOOR ACCESS PRIMARY 1 6 217 733 LABEL WARNING ELECTRIC SHOCK INPUT POWER EN FR 1 7 602 177 SCREW SET 250 20 X 250KNRLPT SCH STL 2 8 124 274 BRACKET MTG FAN MOTOR 1 9 FM 208 402 MOTOR 1...

Страница 43: ...lies Water Coolant Systems Non Integrated Weldcraft Branded TIG Torches No Labor Wireless Remote Foot Hand Controls and Receivers Work Stations Weld Tables No Labor 5 6 Months Parts Batteries Bernard...

Страница 44: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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