Miller DIMENSION NT 450 WCC Скачать руководство пользователя страница 43

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Effective January 1, 2013

(Equipment with a serial number preface of MD or newer)

This limited warranty supersedes all previous Miller warranties and is exclusive with no other

guarantees or warranties expressed or implied.

LIMITED WARRANTY − Subject to the terms and conditions below,
Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original
retail purchaser that new Miller equipment sold after the effective
date of this limited warranty is free of defects in material and
workmanship at the time it is shipped by Miller. THIS WARRANTY IS
EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS
OR IMPLIED, INCLUDING THE WARRANTIES OF
MERCHANTABILITY AND FITNESS.

Within the warranty periods listed below, Miller will repair or replace
any warranted parts or components that fail due to such defects in
material or workmanship. Miller must be notified in writing within
thirty (30) days of such defect or failure, at which time Miller will
provide instructions on the warranty claim procedures to be
followed.

Miller shall honor warranty claims on warranted equipment listed
below in the event of such a failure within the warranty time periods.
All warranty time periods start on the delivery date of the equipment
to the original end-user purchaser, and not to exceed one year after
the equipment is shipped to a North American distributor or eighteen
months after the equipment is shipped to an International distributor.

1.

5 Years Parts — 3 Years Labor
*

Original Main Power Rectifiers Only to Include SCRs,
Diodes, and Discrete Rectifier Modules

2.

3 Years — Parts and Labor
*

Auto-Darkening Helmet Lenses (Except Classic
Series) (No Labor)

*

Engine Driven Welding Generators
(NOTE: Engines are Warranted Separately by the
Engine Manufacturer.)

*

Inverter Power Sources (Unless Otherwise Stated)

*

Oxy-Fuel Cutting Torches (No Labor)

*

Plasma Arc Cutting Power Sources

*

Process Controllers

*

Semi-Automatic and Automatic Wire Feeders

*

Smith Series 30 Flowgauge, Flowmeter, and Pressure
Regulators (No Labor)

*

Transformer/Rectifier Power Sources

*

Water Coolant Systems (Integrated)

3.

2 Years — Parts and Labor
*

Auto-Darkening Helmet Lenses − Classic Series Only
(No Labor)

*

Fume Extractors − Filtair 400 and Industrial Collector
Series

4.

1 Year — Parts and Labor Unless Specified
*

Automatic Motion Devices

*

CoolBelt and CoolBand Blower Unit (No Labor)

*

External Monitoring Equipment and Sensors

*

Field Options
(NOTE: Field options are covered for the remaining
warranty period of the product they are installed in, or
for a minimum of one year — whichever is greater.)

*

Flowgauge and Flowmeter Regulators (No Labor)

*

RFCS Foot Controls (Except RFCS-RJ45)

*

Fume Extractors − Filtair 130, MWX and SWX Series

*

HF Units

*

ICE/XT Plasma Cutting Torches (No Labor)

*

Induction Heating Power Sources, Coolers
(NOTE: Digital Recorders are Warranted Separately
by the Manufacturer.)

*

Load Banks

*

Motor Driven Guns (except Spoolmate Spoolguns)

*

PAPR Blower Unit (No Labor)

*

Positioners and Controllers

*

Racks

*

Running Gear/Trailers

*

Spot Welders

*

Subarc Wire Drive Assemblies

*

Water Coolant Systems (Non-Integrated)

*

Weldcraft-Branded TIG Torches (No Labor)

*

Wireless Remote Foot/Hand Controls and Receivers

*

Work Stations/Weld Tables (No Labor)

5.

6 Months — Parts
*

Batteries

*

Bernard Guns (No Labor)

*

Tregaskiss Guns (No Labor)

6.

90 Days — Parts
*

Accessory (Kits)

*

Canvas Covers

*

Induction Heating Coils and Blankets, Cables, and
Non-Electronic Controls

*

M-Guns

*

MIG Guns and Subarc (SAW) Guns

*

Remote Controls and RFCS-RJ45

*

Replacement Parts (No labor)

*

Roughneck Guns

*

Spoolmate Spoolguns

Miller’s True Blue

®

 Limited Warranty shall not apply to:

1.

Consumable components; such as contact tips,
cutting nozzles, contactors, brushes, relays, work
station table tops and welding curtains, or parts that
fail due to normal wear. (Exception: brushes and
relays are covered on all engine-driven products.)

2.

Items furnished by Miller, but manufactured by others,
such as engines or trade accessories. These items are
covered by the manufacturer’s warranty, if any.

3.

Equipment that has been modified by any party other than
Miller, or equipment that has been improperly installed,
improperly operated or misused based upon industry
standards, or equipment which has not had reasonable
and necessary maintenance, or equipment which has
been used for operation outside of the specifications for
the equipment.

MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND
USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS
TRAINED AND EXPERIENCED IN THE USE AND
MAINTENANCE OF WELDING EQUIPMENT.
In the event of a warranty claim covered by this warranty, the
exclusive remedies shall be, at Miller’s option: (1) repair; or (2)
replacement; or, where authorized in writing by Miller in appropriate
cases, (3) the reasonable cost of repair or replacement at an
authorized Miller service station; or (4) payment of or credit for the
purchase price (less reasonable depreciation based upon actual
use) upon return of the goods at customer’s risk and expense.
Miller’s option of repair or replacement will be F.O.B., Factory at
Appleton, Wisconsin, or F.O.B. at a Miller authorized service facility
as determined by Miller. Therefore no compensation or
reimbursement for transportation costs of any kind will be allowed.
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR
DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF PROFIT),
WHETHER BASED ON CONTRACT, TORT OR ANY OTHER
LEGAL THEORY.
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND ANY
IMPLIED WARRANTY, GUARANTY OR REPRESENTATION AS
TO PERFORMANCE, AND ANY REMEDY FOR BREACH OF
CONTRACT TORT OR ANY OTHER LEGAL THEORY WHICH,
BUT FOR THIS PROVISION, MIGHT ARISE BY IMPLICATION,
OPERATION OF LAW, CUSTOM OF TRADE OR COURSE OF
DEALING, INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT
FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED BY
MILLER.
Some states in the U.S.A. do not allow limitations of how long an
implied warranty lasts, or the exclusion of incidental, indirect,
special or consequential damages, so the above limitation or
exclusion may not apply to you. This warranty provides specific
legal rights, and other rights may be available, but may vary from
state to state.
In Canada, legislation in some provinces provides for certain
additional warranties or remedies other than as stated herein, and to
the extent that they may not be waived, the limitations and
exclusions set out above may not apply. This Limited Warranty
provides specific legal rights, and other rights may be available, but
may vary from province to province.

Содержание DIMENSION NT 450 WCC

Страница 1: ...Dimension NT 450 WCC Processes Description Multiprocess Welding Arc Welding Power Source OM 240 044C 2013 02 t Visit our website at www MillerWelds com File Multiprocess Welding...

Страница 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...INSTALLATION 12 4 1 Serial Number And Rating Label Location 12 4 2 Specifications 12 4 3 Duty Cycle And Overheating 12 4 4 Volt Ampere Curves 13 4 5 Selecting A Location 14 4 6 Dimensions And Weights...

Страница 4: ...Notes...

Страница 5: ...ings or scaffolds when in cramped positions such as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use t...

Страница 6: ...tanks drums or pipes unless they are properly prepared according to AWS F4 1 and AWS A6 0 see Safety Standards Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as...

Страница 7: ...PARTS can injure Keep away from moving parts such as fans Keep all doors panels covers and guards closed and securely in place Have only qualified persons remove doors panels covers or guards for mai...

Страница 8: ...ntion During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Healt...

Страница 9: ...demande Si l utilisation d une source lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D autres consignes de s curit sont n cessaires d...

Страница 10: ...ou laine et des bottes de protection LE SOUDAGE peut provoquer un incendie ou une explosion Le soudage effectu sur des conteneurs ferm s tels que des r servoirs tambours ou des conduites peut provoque...

Страница 11: ...t rieur Utiliser les quipements corrects les bonnes proc dures et suffi samment de personnes pour soulever et d placer les bouteilles Lire et suivre les instructions sur les bouteilles de gaz comprim...

Страница 12: ...seulement des personnes qualifi es familiaris es avec des quipements lectroniques de faire fonctionner l installa tion L utilisateur est tenu de faire corriger rapidement par un lectricien qualifi les...

Страница 13: ...t Q and Part 1926 Subpart J from U S Government Printing Office Super intendentof Documents P O Box 371954 Pittsburgh PA 15250 7954 phone 1 866 512 1800 there are 10 OSHA Regional Offices phone for Re...

Страница 14: ...OM 240 044 Page 10...

Страница 15: ...1 Additional Safety Symbols And Definitions Some symbols are found only on CE products Warning Watch Out There are possible hazards as shown by the symbols Safe1 2012 05 Disconnect input plug or powe...

Страница 16: ...50 60 Hz Three Phase 230 V 460 V 575 V KVA KW 450 Amp 450 A 38 Volts DC 100 Duty Cycle 5 500A In CC Mode 78 VDC In CC Mode For 60 Hz 57 2 18 29 1 04 23 0 84 22 6 0 87 21 0 0 29 10 38V In CV Mode 78 V...

Страница 17: ...erage output capabilities of unit Curves of other settings fall be tween curves shown va_curve1 4 95 212 111 A 212 112 A A CC Mode B CV Mode 0 10 20 30 40 50 60 70 80 90 0 100 200 300 400 500 600 700...

Страница 18: ...unit If using lifting forks extend forks beyond opposite side of unit 3 Line Disconnect Device Locate unit near correct input pow er supply Special installation may be required where gasoline or volat...

Страница 19: ...sions A 30 in 762 mm including lift eye B 23 in 585 mm C 38 in 966 mm including strain relief D 35 in 889 mm E 1 1 4 in 32 mm F 21 1 8 in 537 mm G 1 1 8 in 29 mm H 7 16 in 11 mm Dia Weight 376 lb 171...

Страница 20: ...cting to receptacle 1 115 V 15 A AC Receptacle RC15 Power is shared between RC15 and Remote 14 receptacle RC14 see Section 4 12 2 Supplementary Protector CB1 3 Supplementary Protector CB2 CB1 protects...

Страница 21: ...1 50 1 0 60 2 0 70 3 0 95 3 0 95 200 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 250 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 2x2 0 2x70 2x2 0 2x70 300 1 50 1 0 60 2 0 70 3 0 95 4 0 120 2x2 0 2x...

Страница 22: ...h nut so that weld cable terminal is tight against copper bar Tools Needed 3 4 in 19 mm 4 2 3 1 5 6 4 11 Remote 14 Receptacle Information Socket Socket Information 24 VOLTS AC A 24 volts AC Protected...

Страница 23: ...4 12 Connecting Remote Control Ref 800 166 D Ref S 0004 A S 0750 Turn off power before con necting to Remote 14 recep tacle 1 Remote 14 Receptacle RC14 Connect remote control to RC14 A J B K I C L N H...

Страница 24: ...me current curves comparable to the recommended fuse 2 Time Delay fuses are UL class RK5 See UL 248 3 Normal Operating general purpose no intentional delay fuses are UL class K5 up to and including 60...

Страница 25: ...OM 240 044 Page 21 Notes...

Страница 26: ...5 Connecting 3 Phase Input Power input3 2012 12 Ref 803 766 C 800 103 C Ref 801 116 A 3 8 in 3 8 in Tools Needed IMPORTANT GND 3 PE Earth Ground Input Contactor L1 L2 L3 GND PE Earth Ground 8 5 4 2 11...

Страница 27: ...Reed Switch Ground Current Sensor Optional Connect green or green yellow grounding conductor to welding power source ground ing terminal first If unit is equipped with op tional ground current sensor...

Страница 28: ...feeder with WCC Panel Remote switch should be set to Panel position 6 V A Voltage Amperage Adjust Control With Mode switch in any Stick or TIG position use control to adjust amperage from 5 to 500 amp...

Страница 29: ...d Preset Volts Blank V A 78 0 5 3 Lift Arc TIG Procedure For CC CV Models With Mode switch in the Lift Arc TIG position start an arc as follows 1 TIG Electrode 2 Workpiece Touch tungsten electrode to...

Страница 30: ...Authorized Service Agent Every 3 Months Labels Weld Terminals Every 3 Months Cables And Cords Every 6 Months Durning heavy service clean monthly 6 2 Fuse F1 Ref 800 101 C Disconnect input power be for...

Страница 31: ...stage occurs when the primary voltage drops more than 20 below the linked primary voltage setting for more than 30 seconds A constant HELP 6 message is displayed and weld output is disabled Once the...

Страница 32: ...aximum or mini mum weld output Check position of Panel Remote control switch see Section 5 1 Have Factory Authorized Service Agent check control board PC1 front panel display board PC2 and hall device...

Страница 33: ...OM 240 044 Page 29 Notes...

Страница 34: ...OM 240 044 Page 30 SECTION 7 ELECTRICAL DIAGRAM Figure 7 1 Circuit Diagram For Dimension NT 450 WCC...

Страница 35: ...OM 240 044 Page 31 239 917 B...

Страница 36: ...bly Quantity 1 Fig 8 2 PANEL Front w Components 1 2 217 136 LABEL WARNING ELECTRIC SHOCK 2 3 179 432 PANEL SIDE 2 4 179 431 COVER TOP 1 5 213 898 BAFFLE AIR UPPER IGBT ASSY 1 6 162 830 LIFT EYE 1 7 17...

Страница 37: ...179 276 BUSHING SNAP IN NYL 1 000 ID X 1 375 MTG HOLE CENT 1 24 Fig 8 3 ASSEMBLY IGBT CAPACITOR 1 25 C9 196 143 CAPACITOR POLYP MET FILM 16 F 400 VAC 10 1 26 234 503 COVER IGBT CAPACITOR ASSEMBLY 1 2...

Страница 38: ...ardware is common and not available unless listed Hardware is common and not available unless listed 1 2 3 4 5 4 6 7 8 9 10 12 11 13 14 15 31 16 17 18 20 21 22 23 24 25 15 19 29 3 30 26 27 28 Figure 8...

Страница 39: ...NG CLIP 21 4 20 NAMEPLATE ORDER BY MODEL AND SERIAL NUMBER 1 21 218 080 PANEL FRONT UPPER 1 22 190 512 STAND OFF NO 6 32 X 640 LG 250 HEX AL FEM 4 23 PC2 239 653 CIRCUIT CARD ASSY FRONT PANEL DISPLAY...

Страница 40: ...OM 240 044 Page 36 Hardware is common and not available unless listed 803 937 D 1 2 2 3 4 5 6 7 14 8 9 10 13 12 11 Figure 8 3 IGBT Capacitor Assembly...

Страница 41: ...010 494 BUSHING SNAP IN NYL 1 375 ID X 1 750 MTG HOLE 2 8 224 144 BUS BAR IGBT OUTPUT W FINS 1 9 223 387 ASSY HEAT SINK 600A IGBT 1 10 TH2 188 431 THERMISTOR NTC 30K OHM 25 DEG C 27IN LEAD 1 11 010 54...

Страница 42: ...RY 2 5 162 818 DOOR ACCESS PRIMARY 1 6 217 733 LABEL WARNING ELECTRIC SHOCK INPUT POWER EN FR 1 7 602 177 SCREW SET 250 20 X 250KNRLPT SCH STL 2 8 124 274 BRACKET MTG FAN MOTOR 1 9 FM 208 402 MOTOR 1...

Страница 43: ...lies Water Coolant Systems Non Integrated Weldcraft Branded TIG Torches No Labor Wireless Remote Foot Hand Controls and Receivers Work Stations Weld Tables No Labor 5 6 Months Parts Batteries Bernard...

Страница 44: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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