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OM-223 426 Page 1

SECTION 1 

 SAFETY PRECAUTIONS - READ BEFORE USING

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Protect yourself and others from injury — read and follow these precautions.

1-1. Symbol Usage

DANGER! 

 Indicates a hazardous situation which, if

not avoided, will result in death or serious injury. The

possible hazards are shown in the adjoining symbols

or explained in the text.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury. The possible

hazards are shown in the adjoining symbols or ex-

plained in the text.

NOTICE

 

 Indicates statements not related to personal injury.

.

Indicates special instructions.

This group of symbols means Warning! Watch Out! ELECTRIC

SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult sym-

bols and related instructions below for necessary actions to avoid the

hazards.

1-2. Arc Welding Hazards

The symbols shown below are used throughout this manual

to call attention to and identify possible hazards. When you

see the symbol, watch out, and follow the related instructions

to avoid the hazard. The safety information given below is

only a summary of the more complete safety information

found in the Safety Standards listed in Section 1-5. Read and

follow all Safety Standards.

Only qualified persons should install, operate, maintain, and

repair this unit.

During operation, keep everybody, especially children, away.

ELECTRIC SHOCK can kill.

Touching live electrical parts can cause fatal shocks

or  severe burns. The electrode and work circuit is

electrically live whenever the output is on. The input

power circuit and machine internal circuits are also

live when power is on. In semiautomatic or automatic wire welding, the

wire, wire reel, drive roll housing, and all metal parts touching the

welding wire are electrically live. Incorrectly installed or improperly

grounded equipment is a hazard.

D

Do not touch live electrical parts.

D

Wear dry, hole-free insulating gloves and body protection.

D

Insulate yourself from work and ground using dry insulating mats

or covers big enough to prevent any physical contact with the work

or ground.

D

Do not use AC output in damp areas, if movement is confined, or if

there is a danger of falling.

D

Use AC output ONLY if required for the welding process.

D

If AC output is required, use remote output control if present on

unit.

D

Additional safety precautions are required when any of the follow-

ing electrically hazardous conditions are present: in damp

locations or while wearing wet clothing; on metal structures such

as floors, gratings, or scaffolds; when in cramped positions such

as sitting, kneeling, or lying; or when there is a high risk of unavoid-

able or accidental contact with the workpiece or ground. For these

conditions, use the following equipment in order presented: 1) a

semiautomatic DC constant voltage (wire) welder, 2) a DC manual

(stick) welder, or 3) an AC welder with reduced open-circuit volt-

age. In most situations, use of a DC, constant voltage wire welder

is recommended. And, do not work alone!

D

Disconnect input power or stop engine before installing or

servicing this equipment. Lockout/tagout input power according to

OSHA 29 CFR 1910.147 (see Safety Standards).

D

Properly install and ground this equipment according to its

Owner’s Manual and national, state, and local codes.

D

Always verify the supply ground 

 check and be sure that input

power cord ground wire is properly connected to ground terminal in

disconnect box or that cord plug is connected to a properly

grounded receptacle outlet.

D

When making input connections, attach proper grounding conduc-

tor first 

 double-check connections.

D

Keep cords dry, free of oil and grease, and protected from hot metal

and sparks.

D

Frequently inspect input power cord for damage or bare wiring 

replace cord immediately if damaged 

 bare wiring can kill.

D

Turn off all equipment when not in use.

D

Do not use worn, damaged, undersized, or poorly spliced cables.

D

Do not drape cables over your body.

D

If earth grounding of the workpiece is required, ground it directly

with a separate cable.

D

Do not touch electrode if you are in contact with the work, ground,

or another electrode from a different machine.

D

Do not touch electrode holders connected to two welding ma-

chines at the same time since double open-circuit voltage will be

present.

D

Use only well-maintained equipment. Repair or replace damaged

parts at once. Maintain unit according to manual.

D

Wear a safety harness if working above floor level.

D

Keep all panels and covers securely in place.

D

Clamp work cable with good metal-to-metal contact to workpiece

or worktable as near the weld as practical.

D

Insulate work clamp when not connected to workpiece to prevent

contact with any metal object.

D

Do not connect more than one electrode or work cable to any

single weld output terminal.

SIGNIFICANT DC VOLTAGE exists in inverter-type

welding power sources after removal of input

power.

D

Turn Off inverter, disconnect input power, and discharge input

capacitors according to instructions in Maintenance Section

before touching any parts.

HOT PARTS can cause severe burns.

D

Do not touch hot parts bare handed.

D

Allow cooling period before working on gun or

torch.

D

To handle hot parts, use proper tools and/or

wear heavy, insulated welding gloves and

clothing to prevent burns.

Содержание AA40GB w/OCP

Страница 1: ...AA40GB w OCP And AA40GBR w OCP Processes Description Wire Feeder Automatic Welding OM 223 426G 2009 04 File Advanced Manufacturing Systems Visit our website at www MillerWelds com ams...

Страница 2: ...inue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get t...

Страница 3: ...n le fonctionnement et la maintenance 7 2 4 Proposition californienne 65 Avertissements 8 2 5 Principales normes de s curit 9 2 6 Information EMF 9 SECTION 3 INSTALLATION 11 3 1 Specifications 11 3 2...

Страница 4: ......

Страница 5: ...cramped positions such as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in...

Страница 6: ...s they are properly prepared according to AWS F4 1 see Safety Standards D Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoline D Connect work cable to the...

Страница 7: ...ans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards for maintenance as necessary D Reinstall doors panels cove...

Страница 8: ...York NY 10036 8002 phone 212 642 4900 website www ansi org Standard for Fire Prevention During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association P O Box 91...

Страница 9: ...source lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D D autres consignes de s curit sont n cessaires dans les condi tions suivantes...

Страница 10: ...protection LE SOUDAGE peut provoquer un in cendie ou une explosion Le soudage effectu sur des conteneurs ferm s tels que des r servoirs tambours ou des conduites peut provoquer leur clatement Des tinc...

Страница 11: ...e pour usage ult rieur D Utiliser les quipements corrects les bonnes proc dures et suffi samment de personnes pour soulever et d placer les bouteilles D Lire et suivre les instructions sur les bouteil...

Страница 12: ...de provoquer des interf rences D L nergie lectromagn tique risque de provo quer des interf rences pour l quipement lec tronique sensible tel que les ordinateurs et l quipement command par ordinateur t...

Страница 13: ...O Box 371954 Pittsburgh PA 15250 7954 t l phone 1 866 512 1800 il y a 10 bureaux r gionaux le t l pho ne de la r gion 5 Chicago est 312 353 2220 site Internet www osha gov 2 6 Information EMF Consid r...

Страница 14: ...OM 223 426 Page 10...

Страница 15: ...10 A 2 ft 0 6 m 16 1 2 lb 7 5 kg 17 1 2 lb 7 9 kg 3 2 Overall Dimensions And Mounting Hole Layout Ref 804 102 C Inches Millimeters A 9 3 4 248 B 11 1 2 292 C 7 5 16 186 Inches Millimeters A 3 1 4 83...

Страница 16: ...3 Drive Roll Carrier Turn nuts one click to line up lobes with lobes on drive roll carriers Open spring shaft carrier 4 Drive Roll Remove drive rolls 5 Wire Guide Securing Screw Loosen wire guide scre...

Страница 17: ...hose fitting with 5 8 18 right hand threads For guns requiring external gas connections remove hose from barbed fitting near gun feeder opening and connect to gun 4 Gun Feeder Securing Knob 5 Gun Fee...

Страница 18: ...URGE 6 in 150 mm Hold wire tightly to keep it from unraveling V Turn on power at welding power source Pull and hold wire cut off end ON OFF JOG Welding Power Source WOOD Press Jog push button until wi...

Страница 19: ...Cables nl Cracked Parts 6 Months OR Drive Rolls Inside Unit 4 2 Brush Inspection And Replacement Ref 137 390 C S 0816 1 Motor 2 Brush Cap Remove brush cap 3 Brush Replace brush if it becomes chipped...

Страница 20: ...contact tip or liner See gun Owner s Manual Remove weld spatter or foreign matter from around gun nozzle opening Check and secure motor plug connection Have Factory Authorized Service Agent check dri...

Страница 21: ...OM 223 426 Page 17 223 888 A Figure 5 2 Circuit Diagram For AA 40GR Gas Box Right Hand...

Страница 22: ...rive Assembly Wire 1 010 668 SCREW cap stl sch 250 20 x 1 500 4 2 172 075 CARRIER drive roll w comp 4 3 149 962 SPACER carrier drive roll 4 4 149 486 PIN rotation arm rocker 2 5 163 281 SPRING pressur...

Страница 23: ...0 WASHER flat 406 ID x 0 812 OD x 065t stl pld ansi 375 1 41 602 213 WASHER lock stl split 375 1 42 601 872 NUT stl hex full fnsh 375 16 1 43 601 966 SCREW cap stl hexhd 375 16 x 1 250 1 44 235 932 CL...

Страница 24: ...151 070 083 489 052 in 1 3 1 4 mm 150 994 149 519 151 028 053 698 151 038 053 702 151 054 132 956 151 071 083 490 1 16 in 062 in 1 6 mm 150 995 149 520 151 029 053 699 151 039 053 706 151 055 132 955...

Страница 25: ...Notes...

Страница 26: ...Notes...

Страница 27: ...s MIG Guns and Subarc SAW Guns Induction Heating Coils and Blankets Cables and Non Electronic Controls APT SAF Model Plasma Cutting Torches Remote Controls Accessory Kits Replacement Parts No labor Sp...

Страница 28: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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