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OM-629 Page 2

Arc rays from the welding process produce intense
visible and invisible (ultraviolet and infrared) rays
that can burn eyes and skin. Sparks fly off from the
weld.

ARC RAYS can burn eyes and skin.

D

Wear a welding helmet fitted with a proper shade of filter to protect
your face and eyes when welding or watching (see ANSI Z49.1
and Z87.1 listed in Safety Standards).

D

Wear approved safety glasses with side shields under your
helmet.

D

Use protective screens or barriers to protect others from flash and
glare; warn others not to watch the arc.

D

Wear protective clothing made from durable, flame-resistant mate-
rial (leather and wool) and foot protection.

Welding on closed containers, such as tanks,
drums, or pipes, can cause them to blow up. Sparks
can fly off from the welding arc. The flying sparks, hot
workpiece, and hot equipment can cause fires and

burns. Accidental contact of electrode to metal objects can cause
sparks, explosion, overheating, or fire. Check and be sure the area is
safe before doing any welding.

WELDING can cause fire or explosion.

D

Protect yourself and others from flying sparks and hot metal.

D

Do not weld where flying sparks can strike flammable material.

D

Remove all flammables within 35 ft (10.7 m) of the welding arc. If
this is not possible, tightly cover them with approved covers.

D

Be alert that welding sparks and hot materials from welding can
easily go through small cracks and openings to adjacent areas.

D

Watch for fire, and keep a fire extinguisher nearby.

D

Be aware that welding on a ceiling, floor, bulkhead, or partition can
cause fire on the hidden side.

D

Do not weld on closed containers such as tanks, drums, or pipes,
unless they are properly prepared according to AWS F4.1 (see
Safety Standards).

D

Connect work cable to the work as close to the welding area as
practical to prevent welding current from traveling long, possibly
unknown paths and causing electric shock and fire hazards.

D

Do not use welder to thaw frozen pipes.

D

Remove stick electrode from holder or cut off welding wire at
contact tip when not in use.

D

Wear oil-free protective garments such as leather gloves, heavy
shirt, cuffless trousers, high shoes, and a cap.

D

Remove any combustibles, such as a butane lighter or matches,
from your person before doing any welding.

FLYING METAL can injure eyes.

D

Welding, chipping, wire brushing, and grinding
cause sparks and flying metal. As welds cool,
they can throw off slag.

D

Wear approved safety glasses with side
shields even under your welding helmet.

BUILDUP OF GAS can injure or kill.

D

Shut off shielding gas supply when not in use.

D

Always ventilate confined spaces or use
approved air-supplied respirator.

HOT PARTS can cause severe burns.

D

Do not touch hot parts bare handed.

D

Allow cooling period before working on gun or
torch.

MAGNETIC FIELDS can affect pacemakers.

D

Pacemaker wearers keep away.

D

Wearers should consult their doctor before
going near arc welding, gouging, or spot
welding operations.

NOISE can damage hearing.

Noise from some processes or equipment can
damage hearing.

D

Wear approved ear protection if noise level is
high.

Shielding gas cylinders contain gas under high
pressure. If damaged, a cylinder can explode. Since
gas cylinders are normally part of the welding
process, be sure to treat them carefully.

CYLINDERS can explode if damaged.

D

Protect compressed gas cylinders from excessive heat, mechani-
cal shocks, slag, open flames, sparks, and arcs.

D

Install cylinders in an upright position by securing to a stationary
support or cylinder rack to prevent falling or tipping.

D

Keep cylinders away from any welding or other electrical circuits.

D

Never drape a welding torch over a gas cylinder.

D

Never allow a welding electrode to touch any cylinder.

D

Never weld on a pressurized cylinder – explosion will result.

D

Use only correct shielding gas cylinders, regulators, hoses, and fit-
tings designed for the specific application; maintain them and
associated parts in good condition.

D

Turn face away from valve outlet when opening cylinder valve.

D

Keep protective cap in place over valve except when cylinder is in
use or connected for use.

D

Read and follow instructions on compressed gas cylinders,
associated equipment, and CGA publication P-1 listed in Safety
Standards.

Содержание Snap Start II

Страница 1: ...Snap Start II OM 629 177 029C April 2000 TIG GTAW Welding Description High Frequency Arc Starter Visit our website at www MillerWelds com...

Страница 2: ...alue established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself agains...

Страница 3: ...9 2 2 Symbol Definitions 9 SECTION 3 INSTALLATION 9 3 1 Typical Connections 9 3 2 Shielding Gas Connections 10 3 3 Remote 14 Connections 11 3 4 Remote 14 Receptacle Information 11 3 5 Remote 14 Plug...

Страница 4: ......

Страница 5: ...that cord plug is connected to a properly grounded receptacle outlet D When making input connections attach proper grounding conduc tor first double check connections D Frequently inspect input power...

Страница 6: ...lding wire at contact tip when not in use D Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap D Remove any combustibles such as a butane light...

Страница 7: ...intained D Keep high frequency source doors and panels tightly shut keep spark gaps at correct setting and use grounding and shielding to minimize the possibility of interference ARC WELDING can cause...

Страница 8: ...a human health hazard However studies are still going forth and evidence continues to be examined Until the final conclusions of the research are reached you may wish to minimize your exposure to ele...

Страница 9: ...ation est bien raccord la borne de terre du sectionneur ou que la fiche du cordon est raccord e une prise correctement mise la terre D En effectuant les raccordements d entr e fixer d abord le conduct...

Страница 10: ...des v tements de protection d pourvus d huile tels que des gants en cuir une chemise en mat riau lourd des pantalons sans re vers des chaussures hautes et un couvre chef D Avant de souder retirer tou...

Страница 11: ...vrements et dispositifs de protection LE RAYONNEMENT HAUTE FR QUENCE H F risque de provoquer des interf rences D Le rayonnement haute frequence peut provoquer des interf rences avec les quipements de...

Страница 12: ...hamps magn tiques basse fr quence Le courant de soudage pendant son passage dans les c bles de sou dage causera des champs lectromagn tiques Il y a eu et il y a encore un certain souci propos de tels...

Страница 13: ...1 kg 2 2 Symbol Definitions A Amperage Seconds Negative Positive Gas Tungsten Arc Welding GTAW Panel Local Gas Input Gas Output Output On Voltage Input Off Work Connection Read Operator s Manual Pref...

Страница 14: ...lding Gas Connections ST 800 293 ST 801 480 1 Gas In Fitting Use to make connection to gas sup ply 2 Gas Out Fitting Use to make gas connection to torch Fittings have 5 8 18 right hand threads 1 5 8 1...

Страница 15: ...lts dc output to remote control C L N H D Remote control circuit common D M G E F E 0 to 10 volts dc input command signal from remote control E K Circuit common The remaining pins are not used 3 5 Rem...

Страница 16: ...3 ST 800 297 A Jumper links allow operation on dif ferent input voltages and are facto ry set for 115 volts ac Place jumper links to match input voltage as shown 1 Jumper Link Label 2 Input Voltage Ju...

Страница 17: ...as shown 7 Bushing Remove blank and install bushing into hole Be sure jumper links are installed for correct input power see Section 3 7 Reinstall wrapper routing accesso ry harness receptacle throug...

Страница 18: ...unit Off Middle position Turns unit On with no HF Use for scratch start GTAW or if Touch Start feature on welding power source is used Up position Turns unit On with HF for arc starting only HF start...

Страница 19: ...y Or 5 2 Adjusting Spark Gap Ref ST 801 481 A Ref S 0043 Y Turn Off power before ad justing spark gap 1 Tungsten End Of Point Replace point if tungsten end dis appears do not clean or dress tungsten 2...

Страница 20: ...r proper input power connections see Section 3 7 Be sure Power and HF On Off switch is in a Power On position see Section 4 1 Check fuse F1 see Section 5 3 Lack of high frequency difficulty in startin...

Страница 21: ...OM 629 Page 17 5 5 Circuit Diagram SB 184 968 C...

Страница 22: ...f Direct High Frequency Radiation 1 High Frequency Source welding power source with built in HF or separate HF unit 2 Weld Cables 3 Torch 4 Work Clamp 5 Workpiece 6 Work Table Sources of Conduction of...

Страница 23: ...and Fixtures Ground water pipes every 50 ft 15 m 7 External Power or Telephone Lines Locate high frequency source at least 50 ft 15 m away from power and phone lines 8 Grounding Rod Consult the Nation...

Страница 24: ...OM 629 Page 20 SECTION 7 PARTS LIST Hardware is common and not available unless listed ST 801 479 C Figure 7 1 Main Assembly...

Страница 25: ...E pwr 10ft 16ga 3 c 1 19 010 325 BUSHING strain relief 840 ID x 875mtg hole 2 20 605 227 NUT nyl hex jam 750NPST 1 21 115 104 CONNECTOR clamp cable 500 1 22 PLATE ident order by model and serial numbe...

Страница 26: ...AR 1 43 C2 199 119 CAPACITOR 1 44 010 381 CONNECTOR RECTIFIER 1 When ordering a component originally displaying a precautionary label the label should also be ordered Recommended Spare Parts To mainta...

Страница 27: ...ting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as...

Страница 28: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

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