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MICRO-EPSILON

X9751109-B060097MSC

                                                    10

The laser line triangulation corresponds in principle to the triangulation of a laser point.
In addition, during the measurement a row of lines are simultaneously illuminated by
the laser line. Apart from the distance information (Z axis), the exact position of each
point on the laser line (X axis) is also acquired and output by the system.

3.1.2

System Set-up

The scanCONTROL28x0 measurement system consists of a compact sensor and an
intelligent controller which are connected together via an extendable connecting cable.
The controller can output the measurements of the two axes or, optionally, coupled
values. The user can also select from several evaluation functions (modes).

3.1.3

Special Performance Features

• scanCONTROL features speed with simultaneously high measurement accuracy. A

special line-scanning optical system ensures uniform illumination of the measuring
field.

• The CMOS array is arranged in the sensor head according to the Scheimpflug

condition which facilitates uniform image focusing over the whole depth
measurement range (z axis).

• In conjunction with saved configurations scanCONTROL 28x0 measurement

system is also capable of functioning without a PC. The measurements are either
output via two analog outputs (x-z profile or parameters) or can interact with a PLC
via the digital inputs/outputs.

Advantages of the used CMOS array (difference to normal video matrices):

• The high resolution CMOS array has 1024 x 1024 pixels and freely selectable access

to preselected areas. Consequently, the geometry of the measuring field (height Z
and width X) can be varied and can be adapted to the measurement application.

• With fast moving objects a high profile accuracy is achieved for the complete

profile using a global shutter (high speed shutter).

• The array enables the simultaneous exposure and reading out of theprevious image.

As a result, exposure can be for longer with the same profile frequency and hence
also dark objects can be measured at high speed.

Further features

• External synchronization and triggering.
• Two serial interfaces (RS232 and RS422) for communication with PLCs or PCs.
• FireWire connection (IEEE 1394) as fast standard link to the PC.
• Video output for adjustment purposes.
• The automatic control of the illumination time enables consistent measurement

results with changing surfaces. This function can be switched off on request.

i

      IMPORTANT!

Sensor and controller
form one unit. For
accurate measurements
only use components
assigned with the same
serial number.

Light source

Receiver

CMOS array

Target

Z-Axis

X-Axis

Fig. 3.1: Scanning a profile

Functioning Principle, Technical Data

Содержание scanCONTROL2800

Страница 1: ...O C MICRO EPSILON By far the better solution SENSORS SYSTEMS 2D 3D Line Triangulation Instruction Manual scanCONTROL2800 2810...

Страница 2: ...O EPSILON MESSTECHNIK GmbH Co KG K nigbacher Strasse 15 D 94496 Ortenburg Tel 49 85 42 1 68 0 Fax 49 85 42 1 68 90 e mail info micro epsilon de www micro epsilon com Certified acc to DIN EN ISO 9001 2...

Страница 3: ...3 Mode Button 13 3 4 4 LED Indicators 13 4 Delivery 14 4 1 Items Included 14 4 2 Storage 14 5 Mounting 14 5 1 Attachment and Mounting of the Sensor 14 5 2 Attachment and Mounting of the Controller 19...

Страница 4: ...eld 29 8 3 2 Calibration 31 8 4 Error Effects 32 8 4 1 Degree of Reflection on the Target Surface 32 8 4 2 Color Differences 32 8 4 3 Temperature Effects 32 8 4 4 Extraneous Light 32 8 4 5 Mechanical...

Страница 5: ...ontroller Voltage supply must not exceed specified limits Damage or failure of the controller and or of the sensor Voltage supply and the display output device must be connected according to safety re...

Страница 6: ...to the standards EN 55011 Class B 05 200 Emitted interference EN 61 000 6 2 08 2002 Immunity to interference The measurement system fulfills the requirements when the guidelines described in the oper...

Страница 7: ...rer 2 1 Laser Class 2M Sensors with a maximum laser power up to 15 mW see Chap Technical Data are classified in Laser Class 2M IIM Accordingly the following applies With laser equipment of the Class 2...

Страница 8: ...IIIB laser sensors are notifiable and a laser protection officer is required either Mark the laser area recognizable and everlasting During operation the laser area has to be restricted and marked If...

Страница 9: ...open during measurement Fig 2 1 True reproduction of the sensor with its actual location of the warning label 3 Functioning Principle Technical Data 3 1 Brief Description 3 1 1 Measurement Principle...

Страница 10: ...ements areeither output via two analog outputs x z profile or parameters or can interact with a PLC via the digital inputs outputs Advantages of the used CMOS array difference to normal video matrices...

Страница 11: ...rate measuring points s Light source Laser class EN 60825 1 Laser switch off Permissible extraneous light fluorescent lamp Operating temperature Storage temperature Electromagnetic compatibility EMC V...

Страница 12: ...a commercially available 9 pole extension cable plug socket Only one of these interfaces can be active The lower data rate permits only a lower measurement rate compared to FireWire 3 3 3 Switching S...

Страница 13: ...icators Light emitting diodes on the controller signal power on The green power on LED lights when the operating voltage is applied laser on The green LED is out when the laser is off see Chap 3 3 5 T...

Страница 14: ...ing for completeness and damage in transit If items are damaged or incomplete please contact the manufacturer or supplier 4 2 Storage Storage temperature 20 to 70 C Air humidity 5 95 non condensing 5...

Страница 15: ...9 5 64 Thread edh o le M 4m ax 6deep 0 22 11 33 44 0 17 5 46 7 72 W indow laser 9free W indow optics 21x18free LED H ole 4 5 0 4 5 64 59 5 60 5 78 0 5 38 104 108 5 18AF 0 4 22 40 0 5 104 54 5 M ountin...

Страница 16: ...cal values displacement of the measuring field depends on the sensor tolerance appr 5 3 12 50 1 97 55 2 17 62 5 2 46 25 98 0 17 5 69 48 71 69 2 72 50 1 97 1 55 2 17 1 62 5 2 46 25 98 6 24 18 71 22 87...

Страница 17: ...0 4 22 40 0 4 5 59 5 64 Threaded holeM 4 m ax 6deep 0 4 5 59 5 60 5 64 78 0 5 62 125 120 5 18AF H ole 4 5 0 5 79 5 120 5 0 4 22 40 M ountinghole M 4 6deep Fig 5 3a Dimensional drawing scanCONTROL28x0...

Страница 18: ...ement of the measuring field depends on the sensor tolerance appr 5 Mounting Fig 5 4 Measuring field assignment scanCONTROL28x0 100 3 12 115 4 53 245 9 65 145 5 71 100 3 94 0 17 5 69 74 2 91 95 3 74 1...

Страница 19: ...gged on again after mounting The controller should be mounted such that the function indicating LEDs are not hidden When mounting the controller particular care is needed in the routing of the cables...

Страница 20: ...connections Use the recommended standard connecting cable optional accessory Connect the connecting cable to the PC only after concluding the driver installation because otherwise problems can occur...

Страница 21: ...in both valid and also invalid values The latter occur at places where no measurement is possible e g with partial shading holes in the target etc In this case the error value for z is output The rang...

Страница 22: ...suring field sizes The values from the technical data drawings and inspection log are the decisive values Tab 6 5 Benchmark values for analog measurements x axis e p y T 5 2 0 0 8 2 T L L 0 0 1 0 0 8...

Страница 23: ...ommend the use of the FireWire standard connecting cable from the optional accessories Further information and links can also be found in the Internet e g under http www vxm com 21R 49 html or via a s...

Страница 24: ...re connector view on solder pin side male cable connector 1 5 11 15 6 10 Tab 6 7 Pin assignment Synchron socket Fig 6 6a Synchron connector on the controller Fig 6 5 Output circuit of the error and mo...

Страница 25: ...put circuit are configured in the standard version as laser on off and mode inputs They can be directly controlled by open collector transistor inputs or relay contacts The power supply 24 V DC is int...

Страница 26: ...in a scaling error of 0 1 The load capacitor CL can typically be 4 7 nF ceramic capacitor for noise reduction Pay attention on the cable capacity regarding the high frequency limit detail accuracy Co...

Страница 27: ...ud Data format 8 data bits no parity 2 stop bits Max cable length 10 m 7 3 Pin Assignment 7 4 Digital Measurement Output Value range Computation of the measurement in mm from the digital value numeric...

Страница 28: ...nstration program with illumination control The time preset of the user is used as initial value for the automatic regulation It should be so largely selected that in the darkest place of the profile...

Страница 29: ...d the lower edge the end of the measurement range The corners of the read out image field are located on a grid with a pitch of 128 pixels A change of image field is only possible on this pitch of 128...

Страница 30: ...4 x 1024 Index x 0 1 2 3 4 5 6 7 4 3 2 1 0 1 2 3 128 Huge Small Standard Large Distance z Index z A slight displacement of the measuring field is possible and depends on sensor The actual measuring fi...

Страница 31: ...ard measurement range there was no exceeding of the limit It can be seen that an extension of the measuring field is more effective in the width than in the depth if the measurement error should not s...

Страница 32: ...ful matching of the exposure to the target surface is recommended 8 4 3 Temperature Effects During initial operation a warm up time of at least 20 minutes is required in order to achieve a constant sp...

Страница 33: ...of a different evaluation method see Chap 11 is probably 8 4 7 Shadows Laser line The fan shape of the laser line inevitably leads to partial shading of vertical edges To render these regions visible...

Страница 34: ...hreshold and the evaluation over the largest area only highest integral intensity in the controller are useful Furthermore these reflections can be suppressed by the sensor parameters laser power and...

Страница 35: ...are accepted The terms of the purchasing contract apply in full MICRO EPSILON will specifically not be responsible for eventual consequential damages MICRO EPSILON always strives to supply the custom...

Страница 36: ...ion cable for sensor 4 75 m long qualified for drag chain use male male CE2800 8 SB Extension cable for sensor 8 m long qualified for drag chain use male male CE2800 8 SS Connection cable for sensor 7...

Страница 37: ...g field value is determined by addition of the row and column index 13 2 Possible Measuring Fields Column index Row index i IMPORTANT Measuring fields with a measuring field value 1 enable a fast read...

Страница 38: ...i w s s i r e b m u n e d o m r e s u y e k g n o l h t i w e l b i s s o p g n i v a s n o i s s e r p e d r e f s n a r t d n a g n i s s e c o r p a t a D p u o r G _ _ g n o l x 2 t r o h s x 1 n...

Страница 39: ...S N 12040105 Messung vom 13 12 2004 14 48 01 Protokoll vom 13 12 2004 15 04 26 Target Micro Optronic Standardtarget Matt Metall Version 1 30 5 0 ebenes Target Neigung 5 182 Grad globale Verschiebung 4...

Страница 40: ...N 12040105 Messung vom 13 12 2004 14 52 30 Protokoll vom 13 12 2004 15 07 52 Target Micro Optronic Standardtarget Matt Metall Version 1 30 5 0 ebenes Target Neigung 5 175 Grad globale Verschiebung 4 5...

Страница 41: ...MICRO EPSILON X9751109 B060097MSC 41...

Страница 42: ...SILON MESSTECHNIK K nigbacher Strasse 15 D 94496 Ortenburg Tel 49 8542 1 68 0 Fax 49 85 42 1 68 90 e mail info micro epsilon de MICRO EPSILON X9751109 B060097MSC MICRO EPSILON worldwide www micro epsi...

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