Meyer E-60 QUIK-LIFT Скачать руководство пользователя страница 19

QUIK-LIFT® UNIT COMPONENTS CONT.

SWITCHES 

Electro-Touch

® 

Control Pad (E-60 and E-60H)

IMPORTANT:

The power lead to the switch should be connected to 

a terminal on the fuse panel that is HOT ONLY when 

the ignition switch is in the “ON” position.

When the control switch is powered up, yellow lights 

illuminate the arrows of the individual functions. The 

up arrow for raise, the left arrow for angle left, the right 

arrow for angle right and the down arrow for lower or 

float. 

Holding  the  down  arrow  for  a  full  second  will 

activate a light located in the upper left corner of the  

Electro-Touch

® 

switch. This light indicates the snow 

plow is now in the float position. In this position the 

snow plow will be able to follow the contour of the road 

and the snow plow can also be angled to the left or 

right. Touching the up arrow will automatically cancel 

the float position.

This switch is short circuit, open circuit and temperature 

protected. If any of these conditions exists, the overload 

light will illuminate. The overload light is located just 

below  the  float  light  in  the  upper  left  corner  of  the 

Touch  Pad.  Reset  is  accomplished  by  cycling  the 

power to the Touch Pad via the on/off switch located 

to the left of the cord as it enters the Touch Pad.

CAUTION: 

When  the  snow  plow  is  not  in  operation,  the  

Electro-Touch

® 

Control Switch should be in the “OFF” 

position.

SOLENOID SWITCH

The  Quik-Lift

®

  motor  requires  more  current  or 

amperage to operate than the vehicle wiring, vehicle 

ignition  switch  or  Touch  Pad  have  the  capacity  to 

handle. The solenoid switch is essentially a heavy duty 

switch with the capacity to handle the heavy current 

required by the motor. It is closed electrically by the 

solenoid to convey the heavy current directly from the 

vehicle battery via heavy gauge electrical cable. The 

solenoid, which functions essentially the same as the 

previously described solenoid valves, receives its low 

amperage current at the proper times via the wiring 

harness. This solenoid must be grounded to operate 

properly.

FILTERS

Cleanliness  is  perhaps  the  single  most  important 

ingredient in assuring a hydraulic system’s reliability. 

Should  the  hydraulic  fluid  become  contaminated, 

malfunction and permanent damage to the hydraulic 

system may occur. For this reason, all the Quik-Lift

®

 

units are equipped with a filter system consisting of:

1.   A high pressure filter on the pressure side of the 

pump.

2.   A  filter  screen  between  the  lift  cylinder  and  “A” 

Solenoid Valve 

With  this  system,  the  hydraulic  fluid  is  filtered  as  it 

leaves  the  pump.    Because  clean  hydraulic  fluid  is 

most important to insure “A” Solenoid Valve reliability, 

the  hydraulic  fluid  leaving  the  lift  cylinder  is  filtered 

before passing through the “A” Solenoid Valve. The 

filter screen and high pressure filter are easily removed 

for periodic cleaning or replacement.

NOTE: Additional filter screens are added to the 

“A”, “B” and “C” Cartridge Valves. 

IMPORTANT:

Should the hydraulic fluid become contaminated, it 

will be necessary to replace all the hydraulic oil in the 

system. The complete system (hydraulic unit, power 

angling cylinders and hoses) should be flushed. Flush 

the  system  with  a  non  wax  (Napthenic)  cleaner.  If 

kerosene (Parrafinic) is used to flush the system, the 

system must be flushed again to remove any kerosene 

with a (Napthenic) based cleaner that is wax free. Refill 

hydraulic system with Meyer M-1 oil. 

-17-

Содержание E-60 QUIK-LIFT

Страница 1: ...Diamond Equipment 6 Angell Lane Damariscotta ME 04543 9720 Phone 207 563 2227 www diamondplow com email info diamondplow com Meyer Products 18513 Euclid Ave Cleveland OH 44112 1084 Phone 216 486 1313...

Страница 2: ...publication time We do however reserve the right to make changes at any time without prior notice MEYER PRODUCTS IMPORTANT Maintenance and repairs must be performed with the moldboard on the ground S...

Страница 3: ...L IDENTIFICATION AND SERIAL NUMBER LOCATION 2 MOTOR IDENTIFICATION 2 MAINTENANCE 2 GENERAL MAINTENANCE 2 CLEANLINESS 2 VEHICLE ELECTRICAL SYSTEM 3 CHECK REGULARLY 3 POST SEASON MAINTENANCE 3 MEYER HYD...

Страница 4: ...cation Two different brand motors are used on the Quik Lift units Fenner single terminal and Iskra The Iskra motors used in prduction could be either a single terminal or a two terminal motor Proper...

Страница 5: ...re 0 3 or drain hole in base by completely retracting lift rod and unbolting unit to pour uid out or using a suction pump Disconnect the ttings at the Angling cylinders completely retract the cylinder...

Страница 6: ...AL AND FLOW CHARTS 6 13 QUIK LIFT UNIT COMPONENTS 14 MOTORS 14 Fenner 14 Iskra 14 HYDRAULIC PUMP 14 PRESSURE RELIEF VALVE 14 SOLENOID VALVES 15 Cartridge 15 Coil 15 A Solenoid Valve 15 B Solenoid Valv...

Страница 7: ...ich control and supply electrical current to the Quik Lift unit are an operator controlled touch pad a solenoid switch to supply high amperage current to the unit s motor a wiring harness to distribut...

Страница 8: ...position IMPORTANT The power lead blue wire with fuse should be connected to a terminal on fuse panel that is HOT ONLY when the ignition switch is in the ON position When the Up arrow is activated el...

Страница 9: ...P A VALVE BLOCK CROSS OVER RELIEF VALVE 3800 P S I 400 P S I PILOT CHECK VALVE B SOLENOID ENERGIZED C B PRESSURE RETURN LIFT CYLINDER FILTER PUMP CHECK VALVE PUMP OPERATING LOWER ADJUSTMENT RESERVOIR...

Страница 10: ...down arrow will activate the oat light located on the upper left of the Electo Touch control switch This light indicates the snow plow is now in the Lower Float position In this position the snow plo...

Страница 11: ...T P A VALVE BLOCK CROSS OVER RELIEF VALVE 3800 P S I 400 P S I PILOT CHECK VALVE C B PRESSURE RETURN LIFT CYLINDER FILTER PUMP CHECK VALVE PUMP OPERATING LOWER ADJUSTMENT RESERVOIR A PRESSURE RELIEF V...

Страница 12: ...lenoid by the WHITE wire This wire con nects to the small terminal on the motor solenoid This wire activates the solenoid switch allowing electrical power from the vehicle battery to pass through the...

Страница 13: ...FT FLOW CHART P A VALVE BLOCK CROSS OVER RELIEF VALVE 3800 P S I 400 P S I PILOT CHECK VALVE C B PRESSURE RETURN LIFT CYLINDER FILTER PUMP CHECK VALVE PUMP OPERATING LOWER ADJUSTMENT RESERVOIR A PRESS...

Страница 14: ...on the motor solenoid This wire activates the solenoid switch allowing electrical power from the vehicle battery to pass through the solenoid to the lift motor via cables NOTE Motor Solenoid must hav...

Страница 15: ...ART P A VALVE BLOCK CROSS OVER RELIEF VALVE 3800 P S I 400 P S I PILOT CHECK VALVE C SOLENOID ENERGIZED C B PRESSURE RETURN LIFT CYLINDER FILTER PUMP CHECK VALVE PUMP OPERATING LOWER ADJUSTMENT RESERV...

Страница 16: ...their functions The pumping action takes place within the pump chamber which is connected to the reservoir by the intake line The pump chamber has an outlet line in which the liquid under motion and p...

Страница 17: ...lenoid Valve The A Solenoid Valve is used in the E 60 and E 60H These Cartridges contains a poppet valve whose static or de energized position is closed Its energized position is open On both models t...

Страница 18: ...urized hydraulic fluid moving the piston which forces the check ball off its seat CROSSOVER RELIEF VALVE When plowing snow a snow plow can be exposed to damaging forces caused by impact with hidden ob...

Страница 19: ...y duty switch with the capacity to handle the heavy current required by the motor It is closed electrically by the solenoid to convey the heavy current directly from the vehicle battery via heavy gaug...

Страница 20: ...INFORMATION 19 TESTING TIPS 19 RAISE Troubleshooting 21 LEAK DOWN Troubleshooting 22 LOWER Troubleshooting 22 ANGLE LEFT Troubleshooting 23 ANGLE RIGHT Troubleshooting 24 WILL NOT HOLD ANGLE Troubles...

Страница 21: ...of the motor always obtain the highest value possible i e at maximum raise or maximum angle with motor running 4 Proper rotation for the 4 1 2 motor Fenner Iskra is clockwise by looking at the motor s...

Страница 22: ...Cylinder Piston assembly Look for blockage in Sump Casting passages Can pump relief pressure be adjusted to 2000 P S I Are the Filters Clogged Clean or Replace Filters Is the motor turning the proper...

Страница 23: ...iston Assembly Does it hold now Sump Base Dissasemble unit Inspect O Rings Cylinder Piston Assembly Does it hold now Replace Sump Base Does A Coil Black Wire have magnetism Replace A Valve Does it now...

Страница 24: ...o angle snow plow Can the snow plow be angled by hand when the P A Rams are disconnected from A Frame Does the snow plow raise instead of angling left NO NO Relieve the interference between the Sector...

Страница 25: ...ings Replace the P A Block YES Does the motor run when angle switch is pushed NO Replace Harness Replace Touch Pad Can the snow plow angle to the Left Does the snow plow raise instead of angling left...

Страница 26: ...ondition Is Crossover Relief set at 3800 400 P S I Are Crossover O Rings in good condition Are the Rams mushy Can you push the moldboard 6 to 8 by hand NO Replace O Rings Replace the P A Block NO Chan...

Страница 27: ...ly 29 Additional Reassembly Points 29 Photos 40 51 PUMP 29 Shaft Seal Replacement 29 Pump Disassembly 31 32 Pump Reassembly 48 50 CROSSOVER RELIEF VALVE Disassembly 42 43 Reassembly 44 47 VALVE CARTRI...

Страница 28: ...r Motor Mount 49b 15831 15831 1 Cover Motor Mount w tabs 50 22120 22120 2 Cap Screw 5 16 x 3 1 4 51 15686 15686 1 Pump Shaft Seal 52 15687 15687 1 O ring 4 3 4 I D 53 15661 15661 1 A Solenoid Assembly...

Страница 29: ...27 QUIK LIFT E 60 and E 60H Exploded View Figure 1A...

Страница 30: ...in this section Disassembly See Figures 3 2 through 3 41 pages 30 39 for important disassembly points on both models See Figures 3 49 through 3 56 Pages 42 43 for Crossover Relief disassembly Reassemb...

Страница 31: ...rst remove the two phillip head screws from the motor end cover For brush replacement see Figures 3 87 and 3 88 page 52 FIGURE 3 4 To replace the motor remove the two cap screws use a 3 8 hex socket...

Страница 32: ...tor Mounting Plate from Sump Base using a large screwdriver and mallet tapping lightly around the cover FIGURE 3 9 Using a 9 16 hex socket remove the two 3 8 x 3 1 4 bolts and Starwashers that hold th...

Страница 33: ...FIGURE 3 11 Remove Pump Mounting Plate Locator Pin DISASSEMBLY ALL MODELS FIGURE 3 12 Remove Pump Check Valve FIGURE 3 13 There are two lters located within the E 60 and E 60H units Remove Lower Filt...

Страница 34: ...hex socket FIGURE 3 14 Remove Lower Filter and clean before reassembly FIGURE 3 16 Directly beneath the Cap Nut is the location of the Lower Adjustment Screw Remove the Lower Adjustment Screw from th...

Страница 35: ...efore reassembly DISASSEMBLY ALL MODELS FIGURE 3 19 Use a 1 2 Hex Socket remove retaining nut and then remove A Coil from A Cartridge FIGURE 3 20 Remove A Cartridge using a 7 8 hex head deep well sock...

Страница 36: ...Pressure Spring Ball and Ball Seat from Sump Base To Remove Ball Seat from Sump Base use a 3 16 Allen wrench DISASSEMBLY ALL MODELS FIGURE 3 24 Use a 7 16 Hex Socket remove retaining nuts and then re...

Страница 37: ...ts Remove the 7 16 Ball located directly beneath the B Cartridge FIGURE 3 28 Remove B Check Valve Spring from Valve Body FIGURE 3 26 Remove B Cartridge from Sump Base FIGURE 3 29 Remove C Cartridge us...

Страница 38: ...If Piston is scratched or damaged it must be replaced FIGURE 3 33 The Valve Body can be removed from Sump Base using a 1 4 Allen wrench FIGURE 3 31 Use a 13 16 hex socket to remove Pilot Valve Plug FI...

Страница 39: ...This drains out remaining oil in Cylinder FIGURE 3 35 Pilot Check Spring being removed from Valve Body FIGURE 3 36 Pilot Check Ball being removed This is a 3 8 diameter steel ball FIGURE 3 34 Use a 1...

Страница 40: ...s FIGURE 3 40 Remove Ram and Cylinder Assembly from Reservoir then pull Ram out of Cylinder Worn Packing Cup on Piston should be replaced FIGURE 3 39 Top Cap cover is removed from Reservoir using a la...

Страница 41: ...O ring located in bottom of Sump Base Note E 60 uses a 1 1 2 diameter O ring and the E 60H uses a 1 15 16 O ring FIGURE 3 43 Remove Locknuts and Nylite washers from Studs Screw Studs coarse thread in...

Страница 42: ...d install Top Cap Seal FIGURE 3 47 Reinstall Reservoir using a mallet to seat Reservoir squarely FIGURE 3 48 Install Top Cap Assembly using mallet to seat Top Cap making certain that the Pressure Reli...

Страница 43: ...Screw using a 3 8 open end wrench FIGURE 3 51 Remove Plug Adjusting Screw and Disc FIGURE 3 52 Remove Pressure Spring CROSSOVER RELIEF VALVE DISASSEMBLY ALL MODELS FIGURE 3 49 Remove Acorn Nut and O...

Страница 44: ...e Cage and O ring using Special Tool FIGURE 3 55 Remove Bottom O ring using Special Tool FIGURE 3 56 Correct order when reassembling Crossover Relief Valve Note All parts should be dipped in oil prior...

Страница 45: ...Cage FIGURE 3 59 Install small Bushing onto Poppet FIGURE 3 60 Assemble Poppet with Bushing into Cage as shown FIGURE 3 57 Reinstall O ring making certain it is seated to the bottom of the cavity CRO...

Страница 46: ...ide O ring over bottom of Cage Do Not push O ring completely over shoulder of cage Drop Cage Assembly into block cavity FIGURE 3 63 Seat Cage Assembly to the bottom of the Block Cavity using a drift p...

Страница 47: ...GURE 3 65 Reassemble Washer smooth side up FIGURE 3 66 Assemble Spacer FIGURE 3 67 Reassemble Spring Guide smooth side down FIGURE 3 68 Reassemble Spring CROSSOVER RELIEF VALVE REASSEMBLY ALL MODELS 4...

Страница 48: ...oldboard against an immovable object until Crossover Relief Valve opens 3800 P S I 400 Reassemble Acorn Nut 61 and O ring 60 FIGURE 3 70 Install three new O rings in Sump Base FIGURE 3 71 Install P A...

Страница 49: ...Adjustment Screw new Filters and Torque Plugs to 75 85 in lbs with a 11 16 hex socket FIGURE 3 74 Install Locator Pin and Pump Check Valve in the following order as shown FIGURE 3 75 Install Pump Moun...

Страница 50: ...the Pump Mounting Plate Torque Pump mounting bolts evenly to ensure proper shaft alignment with the Pump Shaft Seal Torque bolts to 185 5 in lbs FIGURE 3 78 Install Motor Mounting Cover using new Nyli...

Страница 51: ...60 72 in lbs FIGURE 3 81 Install single terminal motor with power terminal facing to the rear as shown Torque bolts to 60 72 in lbs FIGURE 3 82 Install Fenner Motor Cover making certain that the drain...

Страница 52: ...metal chips or other contamination can usually be eliminated by immersing the entire cartridge in clean kerosene and pushing the poppet in and out with a probe until it moves freely Dry with compress...

Страница 53: ...hanged in turn to avoid confusion make sure that each brush assembly is replaced with the correct part that has the brush cable on the the same side Service Kits consist of 2 matching pairs of brush a...

Страница 54: ...IAL TOOLS Crossover Relief Valve Inner Harden Steel Wire from a Throttle Choke cable FIGURE 3 90 FIGURE 3 89 B and C Cartridge Tool 21891 FIGURE 3 91 Pump Check Valve Tool 7 00 0 13 0 63 0 75 6 00 0 0...

Страница 55: ...inal resistance ohm meter lead connected to coil lead other meter lead connected to metal coil cover 3 73 ohms 3 SOLENOID SWITCH Applied Voltage 12 Volts DC Max Current Draw 5 Amperes Nominal resistan...

Страница 56: ...Angell Lane Damariscotta ME 04543 9720 Phone 207 563 2227 www diamondplow com email info diamondplow com 2005 Printed in the U S A Meyer Products 18513 Euclid Ave Cleveland OH 44112 1084 Phone 216 486...

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