Meyer E-60 QUIK-LIFT Скачать руководство пользователя страница 16

MOTORS 

( 4-1/2”)  E-60, E-60H

The  12-volt  DC  high  torque  motor  used  on  the  

Quik- Lift

®

 units are interchangeable among all three 

models. Its function in all three applications is to drive 

the  hydraulic  pump.  The  motor  is  only  energized 

and  operating  when  pressurized  hydraulic  fluid  is 

required.

Two  different  brand  motors  were  used.  While  they 

are  interchangeable  and  have  nearly  identical 

performance  characteristics,  they  have  distinctive 

design differences.

Fenner

The Fenner motor is a four pole electro magnet motor 

which consists primarily of a 4-1/2” diameter solid steel 

frame (coated to resist corrosion), armature, brushes, 

field coils and pole pieces. This motor can be used 

on vehicles with either the common negative ground 

electrical  system  or  the  positive  ground  electrical 

system.

Iskra - Single and Two terminal

The Iskra motor is a four pole, electromagnet motor 

which  consists  primarily  of  a  4-1/2”  diameter  solid 

steel  frame,  armature,  brushes,  field  coils  and  pole 

pieces. This motor can be used on vehicles with either 

the common negative ground electrical system or the 

positive ground electrical system.

HYDRAULIC PUMP

The pump in a hydraulic system employs an external 

source of power to apply a force to a liquid. A pump 

develops no power of its own. It simply transfers power 

from  an  external  source  (the  electric  motor  on  the  

Quik-Lift

®

 unit) to the liquid in the hydraulic system.

QUIK-LIFT® UNIT COMPONENTS 

RESERVOIR

ELECTRIC

MOTOR

FLO

W

OUTLET LINE

INTAKE LINE

PUMP CHAMBER

PUMP HOUSING

DRIVE GEAR

DRIVEN GEAR

FLO

W

FIGURE 1-2

-14-

The basic operating principles of the hydraulic pump 

used in the Quik-Lift

®

 units are quite simple. Figure  

1-1  illustrates  the  basic  components  of  a  positive 

displacement gear type pump and their functions. The 

pumping action takes place within the pump chamber 

which is connected to the reservoir by the intake line. 

The  pump  chamber  has  an  outlet  line  in  which  the 

liquid under motion and pressure leaves the pump to 

perform work.

PRESSURE RELIEF VALVE

A  basic  pressure  relief  valve  is  shown  in  

Figure 1-2. It consists of a poppet valve and a valve 

spring.  Both are located in a passage which connects 

the  inlet  passage  to  the  outlet  passage.  The  poppet 

valve is normally held closed by the valve spring, sealing 

the  connecting  passage  from  the  pressurized  outlet 

passage. The poppet valve, being a ball, is exposed 

to the pressurized hydraulic fluid in the outlet passage. 

Whenever the hydraulic pressure against the poppet 

valve becomes greater than the pressure being exerted 

on the poppet valve from the opposite direction by the 

valve spring, the poppet valve will open. This allows 

some of the pressurized hydraulic fluid to flow through 

the connecting passage to the non pressurized inlet 

passage.  The  effect  is  to  lower  the  pressure  in  the 

outlet passage which will allow the valve spring to close 

the  poppet  valve  again.  Under  a  condition,  such  as 

when a hydraulic cylinder is extended to the end of its 

stroke, eliminating additional space for the pressurized 

hydraulic oil to be pumped into, the alternate opening 

and closing of the poppet valve controls the pump’s 

pressure  output  and  provides  an  escape  for  the 

pressurized hydraulic fluid.

The pressure relief valve used in the Quik Lift

®

 pump, 

while  more  sophisticated  than  the  one  described, 

functions in the same manner.  The pump pressure 

relief valve may be set by adjusting the set screw after 

installing a suitable pressure gauge of 3000 P.S.I. in 

the circuit. 

See Specifications on page 53.

FIGURE 1-1

Reservoir

Lift Cylinder 

Full Stroke

Pressure from

the Pump

SUMP BASE

E-60 with 

1-1/4" Lift Ram 

OPENS AT 

2500 + 50 P.S.I.

E-60 with 

1-3/4" Lift Ram 

OPENS AT 

2000 + 50 P.S.I.

Содержание E-60 QUIK-LIFT

Страница 1: ...Diamond Equipment 6 Angell Lane Damariscotta ME 04543 9720 Phone 207 563 2227 www diamondplow com email info diamondplow com Meyer Products 18513 Euclid Ave Cleveland OH 44112 1084 Phone 216 486 1313...

Страница 2: ...publication time We do however reserve the right to make changes at any time without prior notice MEYER PRODUCTS IMPORTANT Maintenance and repairs must be performed with the moldboard on the ground S...

Страница 3: ...L IDENTIFICATION AND SERIAL NUMBER LOCATION 2 MOTOR IDENTIFICATION 2 MAINTENANCE 2 GENERAL MAINTENANCE 2 CLEANLINESS 2 VEHICLE ELECTRICAL SYSTEM 3 CHECK REGULARLY 3 POST SEASON MAINTENANCE 3 MEYER HYD...

Страница 4: ...cation Two different brand motors are used on the Quik Lift units Fenner single terminal and Iskra The Iskra motors used in prduction could be either a single terminal or a two terminal motor Proper...

Страница 5: ...re 0 3 or drain hole in base by completely retracting lift rod and unbolting unit to pour uid out or using a suction pump Disconnect the ttings at the Angling cylinders completely retract the cylinder...

Страница 6: ...AL AND FLOW CHARTS 6 13 QUIK LIFT UNIT COMPONENTS 14 MOTORS 14 Fenner 14 Iskra 14 HYDRAULIC PUMP 14 PRESSURE RELIEF VALVE 14 SOLENOID VALVES 15 Cartridge 15 Coil 15 A Solenoid Valve 15 B Solenoid Valv...

Страница 7: ...ich control and supply electrical current to the Quik Lift unit are an operator controlled touch pad a solenoid switch to supply high amperage current to the unit s motor a wiring harness to distribut...

Страница 8: ...position IMPORTANT The power lead blue wire with fuse should be connected to a terminal on fuse panel that is HOT ONLY when the ignition switch is in the ON position When the Up arrow is activated el...

Страница 9: ...P A VALVE BLOCK CROSS OVER RELIEF VALVE 3800 P S I 400 P S I PILOT CHECK VALVE B SOLENOID ENERGIZED C B PRESSURE RETURN LIFT CYLINDER FILTER PUMP CHECK VALVE PUMP OPERATING LOWER ADJUSTMENT RESERVOIR...

Страница 10: ...down arrow will activate the oat light located on the upper left of the Electo Touch control switch This light indicates the snow plow is now in the Lower Float position In this position the snow plo...

Страница 11: ...T P A VALVE BLOCK CROSS OVER RELIEF VALVE 3800 P S I 400 P S I PILOT CHECK VALVE C B PRESSURE RETURN LIFT CYLINDER FILTER PUMP CHECK VALVE PUMP OPERATING LOWER ADJUSTMENT RESERVOIR A PRESSURE RELIEF V...

Страница 12: ...lenoid by the WHITE wire This wire con nects to the small terminal on the motor solenoid This wire activates the solenoid switch allowing electrical power from the vehicle battery to pass through the...

Страница 13: ...FT FLOW CHART P A VALVE BLOCK CROSS OVER RELIEF VALVE 3800 P S I 400 P S I PILOT CHECK VALVE C B PRESSURE RETURN LIFT CYLINDER FILTER PUMP CHECK VALVE PUMP OPERATING LOWER ADJUSTMENT RESERVOIR A PRESS...

Страница 14: ...on the motor solenoid This wire activates the solenoid switch allowing electrical power from the vehicle battery to pass through the solenoid to the lift motor via cables NOTE Motor Solenoid must hav...

Страница 15: ...ART P A VALVE BLOCK CROSS OVER RELIEF VALVE 3800 P S I 400 P S I PILOT CHECK VALVE C SOLENOID ENERGIZED C B PRESSURE RETURN LIFT CYLINDER FILTER PUMP CHECK VALVE PUMP OPERATING LOWER ADJUSTMENT RESERV...

Страница 16: ...their functions The pumping action takes place within the pump chamber which is connected to the reservoir by the intake line The pump chamber has an outlet line in which the liquid under motion and p...

Страница 17: ...lenoid Valve The A Solenoid Valve is used in the E 60 and E 60H These Cartridges contains a poppet valve whose static or de energized position is closed Its energized position is open On both models t...

Страница 18: ...urized hydraulic fluid moving the piston which forces the check ball off its seat CROSSOVER RELIEF VALVE When plowing snow a snow plow can be exposed to damaging forces caused by impact with hidden ob...

Страница 19: ...y duty switch with the capacity to handle the heavy current required by the motor It is closed electrically by the solenoid to convey the heavy current directly from the vehicle battery via heavy gaug...

Страница 20: ...INFORMATION 19 TESTING TIPS 19 RAISE Troubleshooting 21 LEAK DOWN Troubleshooting 22 LOWER Troubleshooting 22 ANGLE LEFT Troubleshooting 23 ANGLE RIGHT Troubleshooting 24 WILL NOT HOLD ANGLE Troubles...

Страница 21: ...of the motor always obtain the highest value possible i e at maximum raise or maximum angle with motor running 4 Proper rotation for the 4 1 2 motor Fenner Iskra is clockwise by looking at the motor s...

Страница 22: ...Cylinder Piston assembly Look for blockage in Sump Casting passages Can pump relief pressure be adjusted to 2000 P S I Are the Filters Clogged Clean or Replace Filters Is the motor turning the proper...

Страница 23: ...iston Assembly Does it hold now Sump Base Dissasemble unit Inspect O Rings Cylinder Piston Assembly Does it hold now Replace Sump Base Does A Coil Black Wire have magnetism Replace A Valve Does it now...

Страница 24: ...o angle snow plow Can the snow plow be angled by hand when the P A Rams are disconnected from A Frame Does the snow plow raise instead of angling left NO NO Relieve the interference between the Sector...

Страница 25: ...ings Replace the P A Block YES Does the motor run when angle switch is pushed NO Replace Harness Replace Touch Pad Can the snow plow angle to the Left Does the snow plow raise instead of angling left...

Страница 26: ...ondition Is Crossover Relief set at 3800 400 P S I Are Crossover O Rings in good condition Are the Rams mushy Can you push the moldboard 6 to 8 by hand NO Replace O Rings Replace the P A Block NO Chan...

Страница 27: ...ly 29 Additional Reassembly Points 29 Photos 40 51 PUMP 29 Shaft Seal Replacement 29 Pump Disassembly 31 32 Pump Reassembly 48 50 CROSSOVER RELIEF VALVE Disassembly 42 43 Reassembly 44 47 VALVE CARTRI...

Страница 28: ...r Motor Mount 49b 15831 15831 1 Cover Motor Mount w tabs 50 22120 22120 2 Cap Screw 5 16 x 3 1 4 51 15686 15686 1 Pump Shaft Seal 52 15687 15687 1 O ring 4 3 4 I D 53 15661 15661 1 A Solenoid Assembly...

Страница 29: ...27 QUIK LIFT E 60 and E 60H Exploded View Figure 1A...

Страница 30: ...in this section Disassembly See Figures 3 2 through 3 41 pages 30 39 for important disassembly points on both models See Figures 3 49 through 3 56 Pages 42 43 for Crossover Relief disassembly Reassemb...

Страница 31: ...rst remove the two phillip head screws from the motor end cover For brush replacement see Figures 3 87 and 3 88 page 52 FIGURE 3 4 To replace the motor remove the two cap screws use a 3 8 hex socket...

Страница 32: ...tor Mounting Plate from Sump Base using a large screwdriver and mallet tapping lightly around the cover FIGURE 3 9 Using a 9 16 hex socket remove the two 3 8 x 3 1 4 bolts and Starwashers that hold th...

Страница 33: ...FIGURE 3 11 Remove Pump Mounting Plate Locator Pin DISASSEMBLY ALL MODELS FIGURE 3 12 Remove Pump Check Valve FIGURE 3 13 There are two lters located within the E 60 and E 60H units Remove Lower Filt...

Страница 34: ...hex socket FIGURE 3 14 Remove Lower Filter and clean before reassembly FIGURE 3 16 Directly beneath the Cap Nut is the location of the Lower Adjustment Screw Remove the Lower Adjustment Screw from th...

Страница 35: ...efore reassembly DISASSEMBLY ALL MODELS FIGURE 3 19 Use a 1 2 Hex Socket remove retaining nut and then remove A Coil from A Cartridge FIGURE 3 20 Remove A Cartridge using a 7 8 hex head deep well sock...

Страница 36: ...Pressure Spring Ball and Ball Seat from Sump Base To Remove Ball Seat from Sump Base use a 3 16 Allen wrench DISASSEMBLY ALL MODELS FIGURE 3 24 Use a 7 16 Hex Socket remove retaining nuts and then re...

Страница 37: ...ts Remove the 7 16 Ball located directly beneath the B Cartridge FIGURE 3 28 Remove B Check Valve Spring from Valve Body FIGURE 3 26 Remove B Cartridge from Sump Base FIGURE 3 29 Remove C Cartridge us...

Страница 38: ...If Piston is scratched or damaged it must be replaced FIGURE 3 33 The Valve Body can be removed from Sump Base using a 1 4 Allen wrench FIGURE 3 31 Use a 13 16 hex socket to remove Pilot Valve Plug FI...

Страница 39: ...This drains out remaining oil in Cylinder FIGURE 3 35 Pilot Check Spring being removed from Valve Body FIGURE 3 36 Pilot Check Ball being removed This is a 3 8 diameter steel ball FIGURE 3 34 Use a 1...

Страница 40: ...s FIGURE 3 40 Remove Ram and Cylinder Assembly from Reservoir then pull Ram out of Cylinder Worn Packing Cup on Piston should be replaced FIGURE 3 39 Top Cap cover is removed from Reservoir using a la...

Страница 41: ...O ring located in bottom of Sump Base Note E 60 uses a 1 1 2 diameter O ring and the E 60H uses a 1 15 16 O ring FIGURE 3 43 Remove Locknuts and Nylite washers from Studs Screw Studs coarse thread in...

Страница 42: ...d install Top Cap Seal FIGURE 3 47 Reinstall Reservoir using a mallet to seat Reservoir squarely FIGURE 3 48 Install Top Cap Assembly using mallet to seat Top Cap making certain that the Pressure Reli...

Страница 43: ...Screw using a 3 8 open end wrench FIGURE 3 51 Remove Plug Adjusting Screw and Disc FIGURE 3 52 Remove Pressure Spring CROSSOVER RELIEF VALVE DISASSEMBLY ALL MODELS FIGURE 3 49 Remove Acorn Nut and O...

Страница 44: ...e Cage and O ring using Special Tool FIGURE 3 55 Remove Bottom O ring using Special Tool FIGURE 3 56 Correct order when reassembling Crossover Relief Valve Note All parts should be dipped in oil prior...

Страница 45: ...Cage FIGURE 3 59 Install small Bushing onto Poppet FIGURE 3 60 Assemble Poppet with Bushing into Cage as shown FIGURE 3 57 Reinstall O ring making certain it is seated to the bottom of the cavity CRO...

Страница 46: ...ide O ring over bottom of Cage Do Not push O ring completely over shoulder of cage Drop Cage Assembly into block cavity FIGURE 3 63 Seat Cage Assembly to the bottom of the Block Cavity using a drift p...

Страница 47: ...GURE 3 65 Reassemble Washer smooth side up FIGURE 3 66 Assemble Spacer FIGURE 3 67 Reassemble Spring Guide smooth side down FIGURE 3 68 Reassemble Spring CROSSOVER RELIEF VALVE REASSEMBLY ALL MODELS 4...

Страница 48: ...oldboard against an immovable object until Crossover Relief Valve opens 3800 P S I 400 Reassemble Acorn Nut 61 and O ring 60 FIGURE 3 70 Install three new O rings in Sump Base FIGURE 3 71 Install P A...

Страница 49: ...Adjustment Screw new Filters and Torque Plugs to 75 85 in lbs with a 11 16 hex socket FIGURE 3 74 Install Locator Pin and Pump Check Valve in the following order as shown FIGURE 3 75 Install Pump Moun...

Страница 50: ...the Pump Mounting Plate Torque Pump mounting bolts evenly to ensure proper shaft alignment with the Pump Shaft Seal Torque bolts to 185 5 in lbs FIGURE 3 78 Install Motor Mounting Cover using new Nyli...

Страница 51: ...60 72 in lbs FIGURE 3 81 Install single terminal motor with power terminal facing to the rear as shown Torque bolts to 60 72 in lbs FIGURE 3 82 Install Fenner Motor Cover making certain that the drain...

Страница 52: ...metal chips or other contamination can usually be eliminated by immersing the entire cartridge in clean kerosene and pushing the poppet in and out with a probe until it moves freely Dry with compress...

Страница 53: ...hanged in turn to avoid confusion make sure that each brush assembly is replaced with the correct part that has the brush cable on the the same side Service Kits consist of 2 matching pairs of brush a...

Страница 54: ...IAL TOOLS Crossover Relief Valve Inner Harden Steel Wire from a Throttle Choke cable FIGURE 3 90 FIGURE 3 89 B and C Cartridge Tool 21891 FIGURE 3 91 Pump Check Valve Tool 7 00 0 13 0 63 0 75 6 00 0 0...

Страница 55: ...inal resistance ohm meter lead connected to coil lead other meter lead connected to metal coil cover 3 73 ohms 3 SOLENOID SWITCH Applied Voltage 12 Volts DC Max Current Draw 5 Amperes Nominal resistan...

Страница 56: ...Angell Lane Damariscotta ME 04543 9720 Phone 207 563 2227 www diamondplow com email info diamondplow com 2005 Printed in the U S A Meyer Products 18513 Euclid Ave Cleveland OH 44112 1084 Phone 216 486...

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