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-Follow the instructions in this manual. 

-Keep welder in the off position when not in use. 

-Connect ground lead as close to the area being welded as possible to ensure a good ground. 

-Do not allow any body part to come in contact with the welding wire if you are in contact with the 

material being welded, ground or electrode from another welder. 

-Do  not  weld  if  you  are  in  an  awkward  position.  Always  have  a  secure  stance  while  welding  to 

prevent accidents. Wear a safety harness if working above ground. 

-Do not drape cables over or around your body. 

-Wear a full coverage helmet with appropriate shade (see ANSI Z87.1 safety standard) and safety 

glasses while welding. 

-Wear proper gloves and protective clothing to prevent your skin from being exposed to hot metals, 

UV and IR rays. 

-Do not overuse or overheat your welder. Allow proper cooling time between duty cycles. 

-Keep hands and fingers away from moving parts and stay away from the drive rolls. 

-Do not point MIG gun at any body part of yourself or anyone else.   

-Always use this welder in the rated duty cycle to prevent excessive heat and failure. 

 

1.4 Specific Areas of Danger, Caution or Warning 

  Electrical Shock 

 

Electric  arc  welders  can  produce  a  shock  that  can  cause  injury  or  death.  Touching 

electrically live parts can cause fatal shocks and severe burns. While welding, all metal 

components  connected  to  the  wire  are  electrically  hot.  Poor  ground  connections  are  a  hazard,  so 

secure the ground lead before welding.     

-Wear dry protective apparel: coat, shirt, gloves and insulated footwear. 

-Insulate yourself from the work piece. Avoid contacting the work piece or ground. 

- Do not attempt to repair or maintain the welder while the power is on. 

-Inspect all cables and cords for any exposed wire and replace immediately if found. 

-Use only recommended replacement cables and cords. 

-Always attach ground clamp to the work piece or work table as close to the weld area as possible. 

-Do not touch the welding wire and the ground or grounded work piece at the same time. 

-Do not use a welder to thaw frozen pipes.     

  Fumes and Gases 

 

-Fumes  emitted  from  the  welding  process  displace  clean  air  and  can  result  in  injury  or 

death. 

-Do not breathe in fumes emitted by the welding process. Make sure your breathing air is clean and 

safe. 

-Work only in  a well-ventilated area or use a ventilation  device to remove welding fumes from the 

environment where you will be working. 

-Do  not  weld  on  coated  materials  (galvanized,  cadmium  plated  or  containing  zinc,  mercury  or 

barium).    They will emit harmful fumes that are dangerous to breathe. If necessary use a ventilator, 

respirator with air supply or remove the coating from the material in the weld area.     

-The fumes emitted from some metals when heated are extremely toxic. Refer to the material safety 
data sheet for the manufacturer’s instructions.   
-Do not weld near materials that will emit toxic fumes when heated. Vapors from cleaners, sprays 

and degreasers can be highly toxic when heated. 

Содержание FC130i

Страница 1: ...62 4045 FC130i OWNER S MANUAL 05 2019 WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautio...

Страница 2: ...contact tip adapter MIG gun liner drive roll electrode holder ground clamps Plasma torch parts nozzle electrode diffuser cover are considered consumable items and are not covered under warranty 90 da...

Страница 3: ...m flammable materials Always keep a fire extinguisher accessible to your welding environment Always have a qualified person install and operate this equipment Make sure the area is clean dry and venti...

Страница 4: ...lectrically hot Poor ground connections are a hazard so secure the ground lead before welding Wear dry protective apparel coat shirt gloves and insulated footwear Insulate yourself from the work piece...

Страница 5: ...t operate any electric arc welder in areas where flammable or explosive materials are present Remove all flammable materials within 35 feet of the welding arc If removal is not possible tightly cover...

Страница 6: ...er cap whenever possible 1 5 Proper Care Maintenance and Repair Always have power disconnected when working on internal components Do not touch or handle PC board without being properly grounded with...

Страница 7: ...ld steel 18 gauge to 3 16 for light industrial applications FOR USE WITH FLUX CORE WIRE ONLY ON OFF Switch Not displayed In the OFF position no power is being supplied to the torch In the ON position...

Страница 8: ...er handle screws 3 Insert screws with the washers through the holes on the welder handle and into the top of the welder and tighten INSTALLATION Electrical Shock High voltage danger from power source...

Страница 9: ...of the inlet guide tube without holding onto it or the wire spool will unspool itself Put the end of the wire into the hole on the outside edge of the wire spool and bend it over to hold the wire in...

Страница 10: ...t the possibility of the wire jamming inside the gun liner Be very careful when removing the welding nozzle The contact tip on this welder is live whenever the torch trigger is pulled Make certain POW...

Страница 11: ...MUCH tension is applied to the wire spool the wire will slip on the drive roller or will not be able to feed at all If TOO LITTLE tension is applied the spool of wire will want to unspool itself when...

Страница 12: ...activated r Set the WIRE SPEED control to the middle of the wire speed range s Straighten the MIG torch cable and pull the trigger in the gun handle to feed the wire through the torch assembly When a...

Страница 13: ...setting knob for your welding job 3 WIRE SPEED CONTROL The wire speed control adjusts the speed at which the wire is fed out of the welding torch The wire speed needs to be closely matched tuned in t...

Страница 14: ...Hold the wire just off the work piece See HOLDING THE TORCH section if you are uncertain of the angle at which you will be welding 7 4 Set the wire feed speed based on the thickness of material and t...

Страница 15: ...he rate at which the torch is being pushed or pulled along the weld joint For a fixed heat setting the faster the travel speed the lower the penetration and the lower and narrower the finished weld be...

Страница 16: ...e from running downward while still allowing slow enough travel speed A good starting point for angle B is about 30 degrees DOWN from being perpendicular to the work piece VERTICAL POSITION It is easi...

Страница 17: ...l being joined When this is done a V is created between the two pieces of metal that will have to be welded closed In most cases more than one pass or bead will need to be laid into the joint to close...

Страница 18: ...ceptable Always select a HIGH heat setting with the burn through method and tune in the wire speed prior to making a spot weld 2 The PUNCH AND FILL METHOD produces a weld with the most finished appear...

Страница 19: ...OM POSSIBLE CAUSE CORRECTIVE ACTION Unit Does Not Power Up Unit Is Not Plugged In Plug in Unit Input Power Circuit Breaker Not On Reset Input Power Circuit Breaker The Main Power Switch Is Not Working...

Страница 20: ...Page of 24 20 ELECTRICAL DIAGRAM...

Страница 21: ...Page of 24 21 DIAGRAM PARTS LIST...

Страница 22: ...3 POTENTIOMETER KNOB 2 15 105200471 SUPPORT BOARD 1 16 145200035 MIG BLOCK COVER 1 17 105200463 CONTROL PC BOARD 1 18 105200450 REACTANCE 1 19 105200234 MAIN BOARD SUPPORT 1 20 105200472 WIRE FEEDER 1...

Страница 23: ...CORE NOZZLE 1 2 105200043 030 CONTACT TIP 1 3 105200033 CONTACT TIP ADAPTER 1 4 105200104 TORCH INSULATOR 1 5 105200105 TORCH LINER 1 6 105200106 TORCH HEAD TUBE 1 For replacement parts and technical...

Страница 24: ...Page of 24 24 METAL MAN WORK GEAR CO 1760 Prospect Ct Suite 120 Appleton WI 54914 888 762 4045 www metalmangear com Made in China...

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