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OVERHEAD POSITION is the most difficult welding position. Angle A (see HOLDING THE TORCH) 

should be maintained at 60 degrees. Maintaining this angle will reduce the chances of molten metal 

falling into the nozzle. Angle B should be held at zero degrees so that the wire is aiming directly into 

the weld joint. If you experience excessive dripping of the weld puddle, select a lower heat setting. 

Also, the weave bead tends to work better than the stringer. 

 

8.4 Multiple pass welding 

Butt Weld Joints: 

When butt welding thicker materials, you will need to prepare the  edges of the 

material to be joined by grinding a bevel on the edge of one or both pieces of the metal being joined. 
When this is done, a “

V” 

is  created  between  the  two pieces  of metal,  that  will  have  to  be welded 

closed.  In  most  cases,  more  than  one  pass  or  bead  will  need  to  be  laid  into  the  joint  to  close         
the “

V

.

   

Laying more than one bead into the same weld joint is known as a multiple-pass weld. 

The illustrations in following figure show the sequence for laying multiple pass beads into a single 
“V” butt joint.   

 

NOTE:   

WHEN  USING  SELF-SHIELDING  FLUX-CORE  WIRE  it  is  very  important  to  thoroughly  chip  and 

brush the slag off each completed weld bead before making another pass or the next pass will be of 

poor quality. 

 

Fillet  Weld  Joints. 

Most  fillet  weld  joints,  on  metals  of  moderate  to  heavy  thickness,  will  require 

multiple pass welds to produce a strong joint. The following figure will show the sequence of laying 

multiple pass beads into a T fillet joint and a lap fillet joint. 

Содержание FC130i

Страница 1: ...62 4045 FC130i OWNER S MANUAL 05 2019 WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautio...

Страница 2: ...contact tip adapter MIG gun liner drive roll electrode holder ground clamps Plasma torch parts nozzle electrode diffuser cover are considered consumable items and are not covered under warranty 90 da...

Страница 3: ...m flammable materials Always keep a fire extinguisher accessible to your welding environment Always have a qualified person install and operate this equipment Make sure the area is clean dry and venti...

Страница 4: ...lectrically hot Poor ground connections are a hazard so secure the ground lead before welding Wear dry protective apparel coat shirt gloves and insulated footwear Insulate yourself from the work piece...

Страница 5: ...t operate any electric arc welder in areas where flammable or explosive materials are present Remove all flammable materials within 35 feet of the welding arc If removal is not possible tightly cover...

Страница 6: ...er cap whenever possible 1 5 Proper Care Maintenance and Repair Always have power disconnected when working on internal components Do not touch or handle PC board without being properly grounded with...

Страница 7: ...ld steel 18 gauge to 3 16 for light industrial applications FOR USE WITH FLUX CORE WIRE ONLY ON OFF Switch Not displayed In the OFF position no power is being supplied to the torch In the ON position...

Страница 8: ...er handle screws 3 Insert screws with the washers through the holes on the welder handle and into the top of the welder and tighten INSTALLATION Electrical Shock High voltage danger from power source...

Страница 9: ...of the inlet guide tube without holding onto it or the wire spool will unspool itself Put the end of the wire into the hole on the outside edge of the wire spool and bend it over to hold the wire in...

Страница 10: ...t the possibility of the wire jamming inside the gun liner Be very careful when removing the welding nozzle The contact tip on this welder is live whenever the torch trigger is pulled Make certain POW...

Страница 11: ...MUCH tension is applied to the wire spool the wire will slip on the drive roller or will not be able to feed at all If TOO LITTLE tension is applied the spool of wire will want to unspool itself when...

Страница 12: ...activated r Set the WIRE SPEED control to the middle of the wire speed range s Straighten the MIG torch cable and pull the trigger in the gun handle to feed the wire through the torch assembly When a...

Страница 13: ...setting knob for your welding job 3 WIRE SPEED CONTROL The wire speed control adjusts the speed at which the wire is fed out of the welding torch The wire speed needs to be closely matched tuned in t...

Страница 14: ...Hold the wire just off the work piece See HOLDING THE TORCH section if you are uncertain of the angle at which you will be welding 7 4 Set the wire feed speed based on the thickness of material and t...

Страница 15: ...he rate at which the torch is being pushed or pulled along the weld joint For a fixed heat setting the faster the travel speed the lower the penetration and the lower and narrower the finished weld be...

Страница 16: ...e from running downward while still allowing slow enough travel speed A good starting point for angle B is about 30 degrees DOWN from being perpendicular to the work piece VERTICAL POSITION It is easi...

Страница 17: ...l being joined When this is done a V is created between the two pieces of metal that will have to be welded closed In most cases more than one pass or bead will need to be laid into the joint to close...

Страница 18: ...ceptable Always select a HIGH heat setting with the burn through method and tune in the wire speed prior to making a spot weld 2 The PUNCH AND FILL METHOD produces a weld with the most finished appear...

Страница 19: ...OM POSSIBLE CAUSE CORRECTIVE ACTION Unit Does Not Power Up Unit Is Not Plugged In Plug in Unit Input Power Circuit Breaker Not On Reset Input Power Circuit Breaker The Main Power Switch Is Not Working...

Страница 20: ...Page of 24 20 ELECTRICAL DIAGRAM...

Страница 21: ...Page of 24 21 DIAGRAM PARTS LIST...

Страница 22: ...3 POTENTIOMETER KNOB 2 15 105200471 SUPPORT BOARD 1 16 145200035 MIG BLOCK COVER 1 17 105200463 CONTROL PC BOARD 1 18 105200450 REACTANCE 1 19 105200234 MAIN BOARD SUPPORT 1 20 105200472 WIRE FEEDER 1...

Страница 23: ...CORE NOZZLE 1 2 105200043 030 CONTACT TIP 1 3 105200033 CONTACT TIP ADAPTER 1 4 105200104 TORCH INSULATOR 1 5 105200105 TORCH LINER 1 6 105200106 TORCH HEAD TUBE 1 For replacement parts and technical...

Страница 24: ...Page of 24 24 METAL MAN WORK GEAR CO 1760 Prospect Ct Suite 120 Appleton WI 54914 888 762 4045 www metalmangear com Made in China...

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