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l.  Insert the wire into the inlet guide tube, feed it across the drive roller and into the torch 

assembly about six inches. 

 

-Make certain that the welding wire is actually going into the torch liner. If not, the wire will jam up in 

the mechanism. 

 

m.  Line the wire up with the correct groove in the drive roller. Place the drive tension arm 

back above the drive roller. 

n.   Place the drive tension adjustment arm back in place. 

o.   Tighten (turn clockwise) the drive tension adjusting knob until the tension roller is 

applying enough force on the wire to prevent it from slipping in the drive rollers. DO NOT 

OVER TIGHTEN. 

p.   NOW YOU CAN LET GO OF THE WIRE. 

q. Plug in the welder power cord and turn the welder ON. Set the Voltage switch to the 

voltage setting recommended for the gauge metal that is to be welded. Refer to the 

set-up chart on the back side of the drive compartment door. 

 

 

-The welding wire is electrically hot when the power is on and the torch trigger is activated. 

 

r.  Set the WIRE SPEED control to the middle of the wire speed range. 

s. Straighten the MIG torch cable and pull the trigger in the gun handle to feed the wire 

through the torch assembly. When at least one inch of the wire sticks out past the end of 

the torch, release the trigger. 

t.  Turn the Power Switch to the OFF position. 

u. Select a contact tip stamped with the same diameter as the wire being used. 

NOTE:

 - Due to inherent variances in flux cored welding wire, it may be necessary to use a contact tip 

one size larger than your flux core wire if wire jams occur. 

v. Slide the contact tip over the wire (protruding from the end of the torch). Thread the 

contact tip into the end of the torch and hand-tighten securely. 

w.  Install the nozzle on the torch assembly. 

x. Cut-off excess wire that extends past the end of the nozzle more than 1/4 inch. 

y. Turn the welder ON. 

 

5.  SETTING THE DRIVE ROLL TENSION 

 

 

 

Arc flash can injure eyes! To reduce the risk of arc flash, make certain that the wire coming 

out of the end of the torch does not come in contact with the work piece, ground clamp, or 

any grounded material during the drive tension setting process or arcing will occur.

 

Содержание FC130i

Страница 1: ...62 4045 FC130i OWNER S MANUAL 05 2019 WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautio...

Страница 2: ...contact tip adapter MIG gun liner drive roll electrode holder ground clamps Plasma torch parts nozzle electrode diffuser cover are considered consumable items and are not covered under warranty 90 da...

Страница 3: ...m flammable materials Always keep a fire extinguisher accessible to your welding environment Always have a qualified person install and operate this equipment Make sure the area is clean dry and venti...

Страница 4: ...lectrically hot Poor ground connections are a hazard so secure the ground lead before welding Wear dry protective apparel coat shirt gloves and insulated footwear Insulate yourself from the work piece...

Страница 5: ...t operate any electric arc welder in areas where flammable or explosive materials are present Remove all flammable materials within 35 feet of the welding arc If removal is not possible tightly cover...

Страница 6: ...er cap whenever possible 1 5 Proper Care Maintenance and Repair Always have power disconnected when working on internal components Do not touch or handle PC board without being properly grounded with...

Страница 7: ...ld steel 18 gauge to 3 16 for light industrial applications FOR USE WITH FLUX CORE WIRE ONLY ON OFF Switch Not displayed In the OFF position no power is being supplied to the torch In the ON position...

Страница 8: ...er handle screws 3 Insert screws with the washers through the holes on the welder handle and into the top of the welder and tighten INSTALLATION Electrical Shock High voltage danger from power source...

Страница 9: ...of the inlet guide tube without holding onto it or the wire spool will unspool itself Put the end of the wire into the hole on the outside edge of the wire spool and bend it over to hold the wire in...

Страница 10: ...t the possibility of the wire jamming inside the gun liner Be very careful when removing the welding nozzle The contact tip on this welder is live whenever the torch trigger is pulled Make certain POW...

Страница 11: ...MUCH tension is applied to the wire spool the wire will slip on the drive roller or will not be able to feed at all If TOO LITTLE tension is applied the spool of wire will want to unspool itself when...

Страница 12: ...activated r Set the WIRE SPEED control to the middle of the wire speed range s Straighten the MIG torch cable and pull the trigger in the gun handle to feed the wire through the torch assembly When a...

Страница 13: ...setting knob for your welding job 3 WIRE SPEED CONTROL The wire speed control adjusts the speed at which the wire is fed out of the welding torch The wire speed needs to be closely matched tuned in t...

Страница 14: ...Hold the wire just off the work piece See HOLDING THE TORCH section if you are uncertain of the angle at which you will be welding 7 4 Set the wire feed speed based on the thickness of material and t...

Страница 15: ...he rate at which the torch is being pushed or pulled along the weld joint For a fixed heat setting the faster the travel speed the lower the penetration and the lower and narrower the finished weld be...

Страница 16: ...e from running downward while still allowing slow enough travel speed A good starting point for angle B is about 30 degrees DOWN from being perpendicular to the work piece VERTICAL POSITION It is easi...

Страница 17: ...l being joined When this is done a V is created between the two pieces of metal that will have to be welded closed In most cases more than one pass or bead will need to be laid into the joint to close...

Страница 18: ...ceptable Always select a HIGH heat setting with the burn through method and tune in the wire speed prior to making a spot weld 2 The PUNCH AND FILL METHOD produces a weld with the most finished appear...

Страница 19: ...OM POSSIBLE CAUSE CORRECTIVE ACTION Unit Does Not Power Up Unit Is Not Plugged In Plug in Unit Input Power Circuit Breaker Not On Reset Input Power Circuit Breaker The Main Power Switch Is Not Working...

Страница 20: ...Page of 24 20 ELECTRICAL DIAGRAM...

Страница 21: ...Page of 24 21 DIAGRAM PARTS LIST...

Страница 22: ...3 POTENTIOMETER KNOB 2 15 105200471 SUPPORT BOARD 1 16 145200035 MIG BLOCK COVER 1 17 105200463 CONTROL PC BOARD 1 18 105200450 REACTANCE 1 19 105200234 MAIN BOARD SUPPORT 1 20 105200472 WIRE FEEDER 1...

Страница 23: ...CORE NOZZLE 1 2 105200043 030 CONTACT TIP 1 3 105200033 CONTACT TIP ADAPTER 1 4 105200104 TORCH INSULATOR 1 5 105200105 TORCH LINER 1 6 105200106 TORCH HEAD TUBE 1 For replacement parts and technical...

Страница 24: ...Page of 24 24 METAL MAN WORK GEAR CO 1760 Prospect Ct Suite 120 Appleton WI 54914 888 762 4045 www metalmangear com Made in China...

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