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ELECTRIC SHOCK CAN CAUSE INJURY OR DEATH! To prevent ELECTRIC SHOCK, do not 

perform any welding while standing, kneeling, or lying directly on the grounded work piece. 

 

8.1 Moving the torch 

Torch travel refers to the movement of the torch along the weld joint and is broken into two elements: 

Direction and Speed. A solid weld bead requires that the welding torch be moved steadily and at the 

right speed along the weld joint. Moving the torch too fast, too slow, or erratically will prevent prop er 

fusion or create a lumpy, uneven bead. 

Travel  direction 

is  the  direction  the  torch  is  moved  along  the  weld  joint  in  relation  to  the  weld 

puddle. The torch is either PUSHED into the weld puddle or PULLED away from the weld puddle. 

 

 

For most welding jobs you will pull the  torch  along  the weld joint to take  advantage  of the greater 

weld puddle visibility. 

Travel  speed 

is  the  rate  at  which  the  torch  is  being  pushed  or  pulled  along  the  weld  joint.  For  a 

fixed heat setting, the faster the travel speed, the lower the penetration and the lower and narrower 

the finished weld bead.  Likewise, the slower the travel speed, the deeper the penetration and the 

higher and wider the finished weld bead. As a good rule of thumb, the thickness of a cross-section 

of  the  weld  bead  should  be  approximately  the  same  thickness  as  the  thinnest  material  you  are 

welding. 

 

8.2 Types of welding beads 

As you become more familiar with your new welder and better at laying some simple weld beads, 

you can begin to try some different weld bead types. 

The STRINGER BEAD is formed by traveling with the torch in a straight line while keeping the wire 

and nozzle centered over the weld joint. See following figure. 

 

The  WEAVE  BEAD  used  when  you  want  to  deposit  metal  over  a  wider  space  than  would  be 

possible with a stringer bead. It is made by weaving from side to side while moving with the torch. It 

is best to hesitate momentarily at each side before weaving back the other way. 

Содержание FC130i

Страница 1: ...62 4045 FC130i OWNER S MANUAL 05 2019 WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautio...

Страница 2: ...contact tip adapter MIG gun liner drive roll electrode holder ground clamps Plasma torch parts nozzle electrode diffuser cover are considered consumable items and are not covered under warranty 90 da...

Страница 3: ...m flammable materials Always keep a fire extinguisher accessible to your welding environment Always have a qualified person install and operate this equipment Make sure the area is clean dry and venti...

Страница 4: ...lectrically hot Poor ground connections are a hazard so secure the ground lead before welding Wear dry protective apparel coat shirt gloves and insulated footwear Insulate yourself from the work piece...

Страница 5: ...t operate any electric arc welder in areas where flammable or explosive materials are present Remove all flammable materials within 35 feet of the welding arc If removal is not possible tightly cover...

Страница 6: ...er cap whenever possible 1 5 Proper Care Maintenance and Repair Always have power disconnected when working on internal components Do not touch or handle PC board without being properly grounded with...

Страница 7: ...ld steel 18 gauge to 3 16 for light industrial applications FOR USE WITH FLUX CORE WIRE ONLY ON OFF Switch Not displayed In the OFF position no power is being supplied to the torch In the ON position...

Страница 8: ...er handle screws 3 Insert screws with the washers through the holes on the welder handle and into the top of the welder and tighten INSTALLATION Electrical Shock High voltage danger from power source...

Страница 9: ...of the inlet guide tube without holding onto it or the wire spool will unspool itself Put the end of the wire into the hole on the outside edge of the wire spool and bend it over to hold the wire in...

Страница 10: ...t the possibility of the wire jamming inside the gun liner Be very careful when removing the welding nozzle The contact tip on this welder is live whenever the torch trigger is pulled Make certain POW...

Страница 11: ...MUCH tension is applied to the wire spool the wire will slip on the drive roller or will not be able to feed at all If TOO LITTLE tension is applied the spool of wire will want to unspool itself when...

Страница 12: ...activated r Set the WIRE SPEED control to the middle of the wire speed range s Straighten the MIG torch cable and pull the trigger in the gun handle to feed the wire through the torch assembly When a...

Страница 13: ...setting knob for your welding job 3 WIRE SPEED CONTROL The wire speed control adjusts the speed at which the wire is fed out of the welding torch The wire speed needs to be closely matched tuned in t...

Страница 14: ...Hold the wire just off the work piece See HOLDING THE TORCH section if you are uncertain of the angle at which you will be welding 7 4 Set the wire feed speed based on the thickness of material and t...

Страница 15: ...he rate at which the torch is being pushed or pulled along the weld joint For a fixed heat setting the faster the travel speed the lower the penetration and the lower and narrower the finished weld be...

Страница 16: ...e from running downward while still allowing slow enough travel speed A good starting point for angle B is about 30 degrees DOWN from being perpendicular to the work piece VERTICAL POSITION It is easi...

Страница 17: ...l being joined When this is done a V is created between the two pieces of metal that will have to be welded closed In most cases more than one pass or bead will need to be laid into the joint to close...

Страница 18: ...ceptable Always select a HIGH heat setting with the burn through method and tune in the wire speed prior to making a spot weld 2 The PUNCH AND FILL METHOD produces a weld with the most finished appear...

Страница 19: ...OM POSSIBLE CAUSE CORRECTIVE ACTION Unit Does Not Power Up Unit Is Not Plugged In Plug in Unit Input Power Circuit Breaker Not On Reset Input Power Circuit Breaker The Main Power Switch Is Not Working...

Страница 20: ...Page of 24 20 ELECTRICAL DIAGRAM...

Страница 21: ...Page of 24 21 DIAGRAM PARTS LIST...

Страница 22: ...3 POTENTIOMETER KNOB 2 15 105200471 SUPPORT BOARD 1 16 145200035 MIG BLOCK COVER 1 17 105200463 CONTROL PC BOARD 1 18 105200450 REACTANCE 1 19 105200234 MAIN BOARD SUPPORT 1 20 105200472 WIRE FEEDER 1...

Страница 23: ...CORE NOZZLE 1 2 105200043 030 CONTACT TIP 1 3 105200033 CONTACT TIP ADAPTER 1 4 105200104 TORCH INSULATOR 1 5 105200105 TORCH LINER 1 6 105200106 TORCH HEAD TUBE 1 For replacement parts and technical...

Страница 24: ...Page of 24 24 METAL MAN WORK GEAR CO 1760 Prospect Ct Suite 120 Appleton WI 54914 888 762 4045 www metalmangear com Made in China...

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