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4.4 

Preparation of instruments ________________________________________________  

The instruments have to be cleaned and cared for 
very thoroughly as described in chapter 2.1. 

In addition, clean and oil hand pieces according to 
the manufacturer's instructions. 

4.5 Loading ________________________________________________________________  

The closed and locked sliding door (1) is opened by 
turning the knob (2) for 90° counter clockwise. 
Shortly before the end of this quarter-turn, the 
turning becomes slightly more difficult while the 
sliding door is raised. When 90° turn is complete, 
the marking on the knob will then point along the 
axis of the autoclave. To open the door, push it 
toward the rear by using the knob. 

Do not press 

down with the knob:

 this would apply pressure to 

the door gasket and would cause the door gasket to 
jam. 
Put the loaded basket (No. 

121) or instrument 

carrier (No. 122/123) into the sterilization chamber 
by using 

the supplied handle. 

Never sterilize instruments without using a 
basket or carrier.

 

Now pull the sliding door forward, again by taking 
the knob without pressing down, until the end is 
reached. For locking the door, turn the knob with 90

°

 

clockwise. 
The red lamp 

"Door"

 (8) must go out. 

If you move the knob with pressure, it may happen 
that the door gasket will be shifted or even damaged 
which causes a malfunction of the autoclave (see 
also chapter 7.7 and 8.2.6). 

4.6 

Starting the sterilization / disinfection _______________________________________  

To start the desired program, press the button 
“START” (7). This is followed by a short beep which 
confirms your request. 
During the following 2 

seconds, the autoclave 

automatically tests the quality of the distilled or 
demineralized water in the tank. If the water quality 
is not adequate, a warning signal will follow, or in the 
worst case a malfunction will be registered. 

In both 

cases, the lamp 

WATER“ (9) will flash. 

See 

Section 1.7. 
Water will then be automatically pumped into the 
steam generator (for 16 seconds); this function is 
clearly audible. 
At the same time, the steam generator starts and the 
air in the chamber will be pushed out through the 
flow nozzle. 
Pressure and temperature are built up under control 
of the microprocessor. A blinking sign of the lamp 
'"RUNNING" (12) indicates the momentary 
heating-up phase. 
When the required pressure (2 bar) and temperature 
(134°C) for sterilization (0.2 bar and 105°C for 
disinfection) is reached, the lamp "RUNNING" 
shows a continuous light which announces that the 
actual sterilization time is now in action. 

During the whole process, first air and, after a while, 
steam flows via a pressure safe hose from the 
chamber to the condenser container. 

Attention: hose is getting hot!

 

Remember that the running program can only be 
stopped by pressing the main switch or by trying to 
open the sliding door. In the last case, a fault 
reaction will be triggered (lamp "FAULT" (10) lights) 
which automatically reduces the pressure. The door 
can only be unlocked and opened if the pressure 
has fallen down to 0 bar (see gauge (5)). 

Conditions for ability to start:

 

The process 

cannot

 be commenced, if: 

  there is lack of water 

  the sliding door is not closed and locked 

  the pre-heat process has not finished yet and the 

lamp "READY" does not light without interruption 

  the quality of the distilled or demineralized water 

is not adequate. 

  there is a fault 

  a program is in progress 

If in any cases above the start button is pressed, you 
will hear a beep for 2 seconds as a mistake in 
operating. 

4.7 

Automatic pressure release _______________________________________________  

At the end of a sterilization process, the autoclave 
will automatically let the steam out. Then the lamp 
"RUNNING" goes out and the lamp "END" (13) 

comes on. The end of each process is confirmed by 
4 short and 1 long beep. 
 

4.8 

Automatic printout of the log ______________________________________________  

After the lamp 

END“ (13) glows, and the acoustic 

signal sounds five times, the protocol will be printed 

out automatically if the printer has been connected 
and is ready for operation. See Section 1.5. 

4.9 

Successful end of a process_______________________________________________  

The acoustic signal and the light of lamp "END" 
indicate the completion of a successful 
sterilization/disinfection process. 

This result says that the autoclave's chamber was 
sufficiently saturated with steam and the minimum 
values for pressure and temperature were definitely 
fulfilled during the whole process.  

This is also documented in the protocol if the printer 
has been connected. 
However, if the autoclave indicates a fault, the 
minimum values were not achieved, even if you 
open the door and the lamp "FAULT" does not shine 
any more. 

In this case, you cannot assume a 

successful process. The instruments have to be 

Содержание MELAquick 12

Страница 1: ...facturer of sterilization equipment More than 335 000 MELAG units sold throughout the world testify to the ex ceptional quality of our products which are manufactured exclusively in Germany As all oth...

Страница 2: ...parametric regulation 4 1 5 Printout of the log 5 1 6 Water one way system 5 1 7 No start of program if water quality is inadequate 5 2 Introduction 6 2 1 Preparation of instruments 6 2 2 Formation of...

Страница 3: ...re 17 7 6 Excessive indication of pressure and or temperature 17 7 7 Hissing during run foggy instruments 17 7 8 Sliding door cannot be unlocked 18 7 9 The sliding door cannot be easily moved 18 7 10...

Страница 4: ...rilization mode 2 Locking handle 10 Signal lamp Fault 17 Signal lamp Disinfection mode 3 Water storage tankr 11 Signal lamp Ready 18 Connector for waste water hose 4 Power switch 12 Signal lamp Cycle...

Страница 5: ...Operation manual MELAquick 12 Page 2 1 1 2 Rear View______________________________________________________________________...

Страница 6: ...ection steam generator 41 Steam filter before solenoid valve 49 Solenoid valve for pressure release 34 Temperature sensor pre heating 42 Safety valve 50 Micro switch for door lock 35 Temperature senso...

Страница 7: ...e leaving the factory the autoclave is set to sterilization The operator should select the desired program as soon as possible after switching on the electrical power switch Power on 4 If the autoclav...

Страница 8: ...not only the autoclave but also the instruments will be damaged and become dirty However in daily practice the instruments are prepared insufficiently This is critical especially for the sterilization...

Страница 9: ...n are covered with residues of oil dirt or grease coming form the production 2 2 Formation of rust drag in ________________________________________________ It has already been said that the materials...

Страница 10: ...to successfully verify the sterilisation effectiveness of the autoclave only in conjunction with the sterilization program Test spores which are already packed for example spore strips in paper packi...

Страница 11: ...ck the water level in the container If the water reaches the MAX mark the container must be emptied immediately We recommend to empty the condenser container each time purified water is added to the r...

Страница 12: ...____________________ When the MELAquick 12 is put into operation for the first time it is absolutely necessary to run two consecutive sterilization cycles with no instruments in the autoclave This is...

Страница 13: ...rilze liquids or textiles Observe the instructions above on the reheating and cool down phase if the program is changed between sterilization and disinfection after the autoclave has been preheated 4...

Страница 14: ...ry heating up phase When the required pressure 2 bar and temperature 134 C for sterilization 0 2 bar and 105 C for disinfection is reached the lamp RUNNING shows a continuous light which announces tha...

Страница 15: ...____________________________________ Overheat excluded Overheat during error free process is generally excluded due to the concept of separate steam generation in combination with electronic parametri...

Страница 16: ...__________________________ Because of its parameters control system and its optimised heating the MELAG autoclave MELAquick 12 can be used for sterilization disinfection without interruption So 8 10 s...

Страница 17: ...mpair the autoclave s functional effectiveness Aggressive water pH 5 or 7 can also damage the apparatus It is only for high values of conductivity that the autoclave triggers a warning or fault alarm...

Страница 18: ..._________________________________ If freezing temperatures are possible during transport any water which may remain in the feed water system must be removed in order to prevent damage to the pump and...

Страница 19: ...____________________________ Preheat phase cool down phase During the following phases it is not possible to start a program During the approx 10 15 min preheating phase only once after first switchin...

Страница 20: ...into the steam channel of the chamber from the bottom has to be checked for resistances on plugs and contacts may have to be cleaned or the sensor to be replaced For questions about the precision of...

Страница 21: ...e chamber and allow it to run through Then close the sliding door and blow through the outgoing waste water hose 7 9 The sliding door cannot be easily moved ____________________________________ Normal...

Страница 22: ...time of the fault e g during pre heat phase or during pressure generation or during sterilization and inform the service engineer in order to make a quick and low priced repair possible The autoclave...

Страница 23: ...In this hose and thus in the water discharge hose you can normally see small amounts of flowing steam condensat The presence of prescribed temperature 134 C or 105 C will additionally be indicated by...

Страница 24: ...water reservoir to the steam generator Fault diagnosis If this water dose is too small the pump will start again at release of the steam generator s overheat protection and after the end of the real p...

Страница 25: ...on 2 3 2 If the amount of water is too small refer to Section 1 1 1 If the amount is correct optically check all joints for leakage when they are under pressure Watch the water discharge hose of the s...

Страница 26: ...the clickpoint must be checked The correct clickpoint is as follows when the autoclave is preheated and when the sliding door is locked the microswitch should click approximately halfway through the...

Страница 27: ...e tank with demineralized or distilled water as described in Section 5 3 Then fill again with adequate water see Section 3 3 8 7 Fault No 15____________________________________________________________...

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