MELAG MELAquick 12 Скачать руководство пользователя страница 8

 

 

Page 5 

1.5 

Printout of the protocol ___________________________________________________  

The autoclave has a serial interface jack (21) for 
connection of the protocol printer MELAprint

®

40  

(order no. 289). Power is also provided to the  
MELAprint

®

40 through another connection (20) from 

the autoclave. 
When the printer is connected, a log containing the 
process-relevant parameters will be automatically 
printed out after each sterilization or disinfection  
cycle (see example of printout at the right). 
It is normal here that time metering will be briefly  
interrupted once or several times during the first 
seconds after beginning of the sterilization period, 
during heating of the chamber up to sterilization  
temperature. 
At the bottom of the printout there is a line without 
explain text with service information. 
In addition, the last log to be printed out is always 
permanently stored in the system memory (even if 
power fails). To print out the last log again, press the 

SELECT“ button (15) and hold it down for at least 

3 seconds. 
In the case of a fault, a protocol will also be printed 
out to indicate the time, the temperature, and the 
cause of the fault. Section 8 below contains a list of 
the fault numbers and their meanings. 

------------------------------------------ 

MELA

quick

  12 

------------------------------------------ 
Date      :                   23.09.1994 
Time      :                   10:37  
Charge No.:                   4 
------------------------------------------ 
Program  : 

Sterilization   134°C 

------------------------------------------ 
Program step            Temp.     Time   
                        [°C]    hh:mm:ss 
Preheat Temperaure      132     10:37:39 
Start                   122     10:37:39 
Sterilization start     134     10:39:25 
Sterilization hold      134     10:39:27 
Sterilization runs      134     10:39:27 
Sterilization end       135     10:43:26 
End of program          127     10:43:56 
------------------------------------------ 

Program has run 

succesfully ! 

------------------------------------------ 
Sterilization time :    04 min 00 s 
Sterilization temp.:  MIN 134°C, MAX 135°C 
total Time         :    06 min 17 s 
------------------------------------------ 
8  2 09940933 3.22 C1 V1 DS1 PS0 

1.6 

Water one-way system____________________________________________________  

A normal circulating water system, used in most 
autoclaves where the steam is condensed in the 
water reservoir again, has an importan 
disadvantage. The instruments must be absolutely 
free from dirt and chemicals before 
sterilization/disinfection, otherwise not only the 
autoclave but also the instruments will be damaged 
and become dirty. However, in daily practice, the 
instruments are prepared insufficiently. This is 
critical especially for the sterilization of turbines and 
contra-angles which 

 

have to be oiled before sterilization. Oil, dirt and 
other chemicals are getting into the apparatus and 
will stay there because of the circulating system. 
This can lead to spotty corrosive instruments and 
often to a failure of the autoclave. 

For this reason the MELA

quick

®

12

  

uses the one-

way system: all water and steam used for the 
process, is discharged into a waste water 
container (23). 
 

1.7 

No start of program if water quality is inadequate _____________________________  

You have purchased a high-quality German 
autoclave product. It is designed to ensure a long life 
of service, even if the operator makes certain 
mistakes. For this reason, the MELAquick

®

12

 

 has 

an automatic warning system which prevents it from 
being operated if, for example, the operator forgets 
to use distilled water and fills it with normal tap water 
(which would damage it by the formation of boiler 
scale). The MELAquick

®

12

 

 must be filled with 

distilled or demineralized water (aqua dest / dem) in 
accordance with DIN/EN 285 or VDE 510. Please 
see Section 

5.3 

on details on 

water quality

 and on 

the 

suppliers of the required water

In order to prevent the instruments or the autoclave 
from being damaged from formation of boiler scale 
or corrosion, the autoclave has an integrated system 
for  

testing the quality of the feed water in the water 
storage tank (conductivity): 
During the first 2 seconds after start of the cycle, the 
autoclave automatically tests the quality of the water 
in the water storage tank (52). If the water quality is 
somewhat poorer than specified in DIN EN 285, but 
is still sufficiently good, then 

the lamp 

WATER“ (9) 

will flash 

to warn the operator. The program 

continues to run, however. If the water quality is not 
adequate, the lamp 

WATER“ (9) will flash, and 

the 

lamp 

FAULT“ (10) will glow

. In such case, in 

order to protect the instruments and the autoclave, 
the program will not start. The operator must replace 
the water in the tank by better (for example, 
demineralzed) water and press the 

START“ (7) 

button again. 

 

Содержание MELAquick 12

Страница 1: ...facturer of sterilization equipment More than 335 000 MELAG units sold throughout the world testify to the ex ceptional quality of our products which are manufactured exclusively in Germany As all oth...

Страница 2: ...parametric regulation 4 1 5 Printout of the log 5 1 6 Water one way system 5 1 7 No start of program if water quality is inadequate 5 2 Introduction 6 2 1 Preparation of instruments 6 2 2 Formation of...

Страница 3: ...re 17 7 6 Excessive indication of pressure and or temperature 17 7 7 Hissing during run foggy instruments 17 7 8 Sliding door cannot be unlocked 18 7 9 The sliding door cannot be easily moved 18 7 10...

Страница 4: ...rilization mode 2 Locking handle 10 Signal lamp Fault 17 Signal lamp Disinfection mode 3 Water storage tankr 11 Signal lamp Ready 18 Connector for waste water hose 4 Power switch 12 Signal lamp Cycle...

Страница 5: ...Operation manual MELAquick 12 Page 2 1 1 2 Rear View______________________________________________________________________...

Страница 6: ...ection steam generator 41 Steam filter before solenoid valve 49 Solenoid valve for pressure release 34 Temperature sensor pre heating 42 Safety valve 50 Micro switch for door lock 35 Temperature senso...

Страница 7: ...e leaving the factory the autoclave is set to sterilization The operator should select the desired program as soon as possible after switching on the electrical power switch Power on 4 If the autoclav...

Страница 8: ...not only the autoclave but also the instruments will be damaged and become dirty However in daily practice the instruments are prepared insufficiently This is critical especially for the sterilization...

Страница 9: ...n are covered with residues of oil dirt or grease coming form the production 2 2 Formation of rust drag in ________________________________________________ It has already been said that the materials...

Страница 10: ...to successfully verify the sterilisation effectiveness of the autoclave only in conjunction with the sterilization program Test spores which are already packed for example spore strips in paper packi...

Страница 11: ...ck the water level in the container If the water reaches the MAX mark the container must be emptied immediately We recommend to empty the condenser container each time purified water is added to the r...

Страница 12: ...____________________ When the MELAquick 12 is put into operation for the first time it is absolutely necessary to run two consecutive sterilization cycles with no instruments in the autoclave This is...

Страница 13: ...rilze liquids or textiles Observe the instructions above on the reheating and cool down phase if the program is changed between sterilization and disinfection after the autoclave has been preheated 4...

Страница 14: ...ry heating up phase When the required pressure 2 bar and temperature 134 C for sterilization 0 2 bar and 105 C for disinfection is reached the lamp RUNNING shows a continuous light which announces tha...

Страница 15: ...____________________________________ Overheat excluded Overheat during error free process is generally excluded due to the concept of separate steam generation in combination with electronic parametri...

Страница 16: ...__________________________ Because of its parameters control system and its optimised heating the MELAG autoclave MELAquick 12 can be used for sterilization disinfection without interruption So 8 10 s...

Страница 17: ...mpair the autoclave s functional effectiveness Aggressive water pH 5 or 7 can also damage the apparatus It is only for high values of conductivity that the autoclave triggers a warning or fault alarm...

Страница 18: ..._________________________________ If freezing temperatures are possible during transport any water which may remain in the feed water system must be removed in order to prevent damage to the pump and...

Страница 19: ...____________________________ Preheat phase cool down phase During the following phases it is not possible to start a program During the approx 10 15 min preheating phase only once after first switchin...

Страница 20: ...into the steam channel of the chamber from the bottom has to be checked for resistances on plugs and contacts may have to be cleaned or the sensor to be replaced For questions about the precision of...

Страница 21: ...e chamber and allow it to run through Then close the sliding door and blow through the outgoing waste water hose 7 9 The sliding door cannot be easily moved ____________________________________ Normal...

Страница 22: ...time of the fault e g during pre heat phase or during pressure generation or during sterilization and inform the service engineer in order to make a quick and low priced repair possible The autoclave...

Страница 23: ...In this hose and thus in the water discharge hose you can normally see small amounts of flowing steam condensat The presence of prescribed temperature 134 C or 105 C will additionally be indicated by...

Страница 24: ...water reservoir to the steam generator Fault diagnosis If this water dose is too small the pump will start again at release of the steam generator s overheat protection and after the end of the real p...

Страница 25: ...on 2 3 2 If the amount of water is too small refer to Section 1 1 1 If the amount is correct optically check all joints for leakage when they are under pressure Watch the water discharge hose of the s...

Страница 26: ...the clickpoint must be checked The correct clickpoint is as follows when the autoclave is preheated and when the sliding door is locked the microswitch should click approximately halfway through the...

Страница 27: ...e tank with demineralized or distilled water as described in Section 5 3 Then fill again with adequate water see Section 3 3 8 7 Fault No 15____________________________________________________________...

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