A S 5 0 0 0 S E R V I C E M A N U A L
TABLE OF CONTENTS
TEMPERATURE MANAGEMENT SYSTEM
Chapter 1 – Getting Started ....................................................1
Introduction .................................................................................1
Indications for Use ......................................................................1
Warnings and Cautions .............................................................1
System Setup ............................................................................2
System Navigation......................................................................3
Therapy Screens ........................................................................3
Fill Reservoir ..............................................................................3
Manual Control ..........................................................................4
Functional Verification
................................................................4
Chapter 2 Components ...........................................................4
Hydraulic Components ...............................................................4
Electronic Components ..............................................................5
Chapter 3 Theory of Operation ...............................................6
Main Hydraulic Circuits ...............................................................6
Ancillary Hydraulic Circuits .........................................................6
Electronic Control System ..........................................................6
Chapter 4 – Maintenance ........................................................6
Maintenance Schedule ...............................................................6
Clean the External Surfaces ......................................................6
Inspect Connectors and Cables ................................................6
Clean the Condenser .................................................................6
Replenish Cleaning Solution ......................................................7
Replenish Internal Cleaning Solution ........................................7
Inspect Screen Protector ............................................................7
Inspect Fluid Delivery Line ........................................................7
Calibration .................................................................................7
Chapter 5 – Advanced Setup ..................................................7
Chapter 6 – Alarms and Alerts ...............................................8
Alarms .......................................................................................8
Main Safety Alarms ....................................................................8
Non-Recoverable Alarms ...........................................................8
Recoverable Alarms ..................................................................8
Alerts .........................................................................................8
Alarms and Alert Listing ..............................................................9
Chapter 7 – Troubleshooting ................................................14
7.1 Diagnostic Screen ..............................................................14
7.2 Event Log ...........................................................................14
7.3 General Troubleshooting Guide..........................................14
7.4 Troubleshooting Assistance ................................................15
Chapter 8 – Component Replacement..................................16
8.1 Tools Required ....................................................................21
8.2 Drain the Control Module....................................................21
8.3 Remove Back Panel ...........................................................21
8.4 Remove Outer Shell ...........................................................22
8.5 Removing / Replacing Circuit Cards from Card Cage ........23
8.6 Replacing Upper Components ...........................................24
8.7 Removing Internal Components from Chiller Frame ..........25
8.8 Separating the Internal Components into
Two Sections ......................................................................26
8.9 Replacing Mixing Pump ......................................................27
8.10 Replacing Circulation Pump .............................................28
8.11 Replacing AC Chiller Pump ..............................................29
8.12 Replacing DC Chiller Pump ..............................................30
8.13 Replacing Heater ..............................................................31
8.14 Replacing Flowmeter ........................................................32
8.15 Replacing Control Panel ...................................................32
8.16 Replacing Chiller ............................................................33
8.17 Replacing Tank Temperature Sensor Harness .................33
8.18 Replacing Manifold Harness.............................................34
8.19 Replacing Inlet/Outlet Manifold ........................................35
8.20 Replacing Level Sensor....................................................35
8.21 Replacing Power Module .................................................36
8.22 Replacing Mains Voltage Circuit Card .............................36
8.23 Replacing the AC Breaker Harness .................................37
8.24 Installing Transmission Interface Module .........................37
Chapter 9 – Calibration / Calibration Check ........................38
9.1 Calibration Test Unit ...........................................................38
9.2 When to Perform a Calibration or Calibration Check..........38
9.3 Calibration Setup ................................................................38
9.4 Performing a Calibration ...................................................38
Appendix A: Product Specifications
...................................39
A
rctic
S
un
®
5000/5000E Temperature Management System
Specifications
.........................................................................40
Appendix B: Symbols ............................................................41
Appendix C: Electromagnetic Compatibility ........................42
Appendix D - Spare Parts and Accessories .........................44
Appendix E - Temperature Cables ........................................45
Appendix F - Shipping ...........................................................46
Appendix G - Warranty ...........................................................47
Appendix H - Transmission Interface Module
Data Output Format .........................................48
