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3) Assembly
IMPORTANT NOTE: Read each step’s instructions and study the drawing carefully to
become familiar with all the parts and procedures before beginning each step.
STEP 1: REAR STABILIZER AND HANDLE BAR ASSEMBLY
1. Install the Rear Stabilizer (7) onto the Main Frame (1) with the four 3/8” x 2-1/4” Hex Head
Bolts (65) and four 3/8” Flat Washers (84).
2.
*This section is easier if you slide the seat carriage (38) all the way back before starting.
Slide the handle bar assembly (6) onto the receiving tubes of the seat frame (38). Secure the
handle bar assembly starting with the two 3/8” x 2-3/4” bolts (175) (install from the inside hole
of the receiving tube), two flat washers (77) and nuts (89).
*Do not tighten the hardware for
this section until the very end, after the safety cover (242) is attached.
Install the four 3/8”
x 2” bolts (71) from the top side of the tubes and assemble the four 3/8” flat washers (77) and
3/8” nuts (89).
3. Attach the end of the gas shock (244) to the seat back angle adjustment bracket and secure
with the 5/16” x 1-1/4” bolt (208), two 5/16” flat washers (205) and 5/16” nut (213).
4. Connect the left (L) and right (R) hand pulse wires together. Slide the safety cover (242) onto
the handle bar bolts (175), between the frame and washer & nuts. Tighten all hardware
securely.