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MultiTest

-dV

Tension and

Compression Test Stand
Operating Manual

431-459-04

February 2019

Содержание MultiTest 0.5-dV

Страница 1: ...MultiTest dV Tension and Compression Test Stand Operating Manual 431 459 04 February 2019 ...

Страница 2: ...uide 431 955 VectorPro for Mecmesin Test Stands and Instruments 431 213 Advanced Force Gauge AFG Mk4 Operating Manual 431 398 Guide to Safe Use of Mains Powered Test Systems Important This user manual covers the operation of MultiTest dV force test stands in conjunction with the use of Mecmesin digital Advanced Force Gauges ELS devices and extensometers Operation of gauges and extensometers is cov...

Страница 3: ...Fitting the Feet to the Stand 13 4 7 Bolting the Test Stand to the Work Surface 14 4 8 Fitting and Connecting an AFG 15 Connecting an AFG to the MultiTest dV 16 AFG communication settings 16 4 9 ELS Enhanced Load Sensor 18 4 10 Fitting an ELS to a Test stand 19 Connecting an ELS to the MultiTest dV 20 4 11 Connect the Test Stand to a PC VectorPro Users Only 20 Cable Management 20 4 12 Attaching Gr...

Страница 4: ...Settings Information 40 8 Rear Connectors Panel 41 9 MultiTest dV Specification 42 10 MultiTest dV Dimensions 43 MultiTest dV 2 5kN Dimensions 43 MultiTest dV 1 0kN Dimensions 44 MultiTest dV 0 5kN Dimensions 45 11 Declaration of Conformity 46 12 Change Log 47 2 0 12 New Features 47 2 0 12 Bug Fixes 47 3 0 2 New Features 47 3 0 2 Bug Fixes 48 3 0 3 New Features 48 3 0 3 Bug Fixes 48 3 0 6 New Feat...

Страница 5: ...ains Powered Test Systems Document MultiTest dV Compression and Tension Test Stands Operating Manual Accessories For a full range of digital force gauges ELS devices extensometer and accessories please go to the Mecmesin website www mecmesin com or your local distributor as listed on the back cover For connection of the stand to your computer a Mecmesin supplied 2m USB B to USB A cable communicati...

Страница 6: ...t dV Operating Manual 2 MultiTest dV System Diagram Upper and lower safety limit switches are located on the rear of the column Multi function scroll wheel Front control panel Emergency stop ELS Socket Dovetail crosshead ...

Страница 7: ...plied in dV mode to switch the test stand to dV u mode both VectorPro and a dV u license key are required these can both be ordered separately from your local Mecmesin distributor 3 1 Identifying a Mark 2 MultiTest dV Compatible Mark 2 MultiTest dV test stands are identified through two key elements All Mark 2 MultiTest dV test stands have an ELS port pictured above located halfway up the column s...

Страница 8: ...nly Supports ELS devices only Supports stand alone testing option VectorPro required for all testing Supports cyclic testing Extensometer support Single operation Multiple configurable operations within VectorPro Force limit control SDC support Suitable for basic product testing Suitable for basic material testing A MultiTest dV 2 5kN in dV u mode performing a 3 point bend using an ELS 500N and de...

Страница 9: ...ctorPro Once the workspace screen is displayed click the USB icon located in the top left of the screen circled in red below Next click the button highlighted in green in the image below if a corresponding dV u key is present the stand will enter dV u mode Pressing the button highlighted in green above switches the stand into dV u mode In the screenshot above the stand is currently in dV mode this...

Страница 10: ...d at the bottom of the panel Shown below 3 4 License Keys A VectorPro Lite license key is required to run dV tests within VectorPro this key is not required when testing in dV u mode but you do require a dV u key to switch the stand from dV mode to dV u mode Click the test stand switch located in the information panel to swap between dV and dV u mode ...

Страница 11: ...eight of the test stand is given in the Specification table at the back of this manual Do not try to lift heavy loads unaided 4 3 Environment Conditions In line with BS EN 61010 1 it is recommended that your Mecmesin MultiTest dV test stand is operated in an environment that matches the following conditions Indoor use only Recommended to be operated in a lab environment Altitude up to 2 000 m Temp...

Страница 12: ...at is selected is indicated by which the arrow is pointing to the white line located at the bottom of the device This is illustrated in the image below shown within the red circle 4 5 Fuse Specification MultiTest dV test stands use two 2A Speed T 5 x 20mm fuses If replacing a blown fuse replace only the fuse on the active side of the inlet filter with the fuse specified above or equivalent If you ...

Страница 13: ...tand and fit the four rubber feet to the base of the stand using an appropriate screwdriver For MultiTest dV 0 5kN and 1 0kN test stands it is recommended that the system is mounted to a suitable work surface using the supplied bench mount adapters Please see the next section for more information Fitting rubber feet to the base of the test stand ...

Страница 14: ...upplied with base anchoring brackets to allow the test stands to be bolted to a bench Screw the anchoring brackets to the four positions on the base plate of the MultiTest 0 5 dV or 1 dV using the M6 screws provided Shown below Secure the test stand to the bench using suitable fasteners Test Stand Capacity kN Height Mm Feet Fixing Supplied Bolting Recommended 0 5 1710 Anchor brackets Yes 1 1510 An...

Страница 15: ... sideways onto the dovetail and secure it by tightening the dovetail screw with an Allen key To prevent damage do not over tighten the grub screw in the dovetail when a gauge bracket is not present Note Take care when handling lower capacity AFGs as damage can easily occur from mishandling It is also essential to ensure that the attached grips and fixtures do not overload the gauge If in doubt ple...

Страница 16: ... stand AFG communication settings To achieve communication between a MultiTest dV test system and an AFG gauge you need to apply the correct settings within the AFG s communication menu Use the following steps to configure the AFG 1 Hold on the AFG until the main menu is displayed 2 Press once until you are on page 2 3 Scroll down using the button then press to select the COMMS menu 4 Now press on...

Страница 17: ... press 9 Ensure the line delay is set to 0 press 10 Ensure TX threshold is set to 0 press 11 Set RS232 press 12 Then press twice to return to the primary measurement screen Note If using the stand in conjunction with VectorPro please ensure that the units selected on the gauge match the unit selected within the software ...

Страница 18: ...ormation is held in the individual load cell meaning they can be swapped from system to system and the calibration will follow These load cells are available in a range of sizes and designs to best suit your requirements See the MultiTest dV Specification of this document for details relating to capture rate and accuracy A selection of enhanced load sensors Not all ELS devices shown are compatible...

Страница 19: ...d located in the dovetail using a suitable Allen key To prevent damage do not over tighten the grub screw in the dovetail when a gauge bracket is not present Note Take care when handling low capacity ELSs such as a 5N cell as damage can easily occur from mishandling It is also vital to ensure that the attached grips and fixtures do not overload the ELS If in doubt please check the weight of any ad...

Страница 20: ...4 11 Connect the Test Stand to a PC VectorPro Users Only If you are using VectorPro software connect the USB B port located on the test stand to the accompanying PC using cable part no 351 093 Important Please install VectorPro software on your desired PC before connecting the test stand to your computer Once the software is installed and the stand is connected the stand will show as connected Thi...

Страница 21: ...l as fixing points for a standard 20mm QC adapter This anvil plate is attached with four bolts using an Allen key For alignment the anvil plate can be loosened moved forwards or back and the bolts retightened Upper grips and accessories are attached directly to the ELS device being used QC adapters are available and can be fitted directly to the anvil plate or through a Mecmesin LTE 700 extensomet...

Страница 22: ... crosshead meets a stop it activates a switch This stops the crosshead movement at an upper or lower limit Note Limit switches are also used to set cyclic test start and end positions page 37 4 14 Test Stand States The test stand can be in one of five states 1 Test readiness ready to start or complete 2 Testing test operation sequence is running 3 Stopped test interrupted or emergency stop pressed...

Страница 23: ...ontrols Multi function Scroll Wheel Control Scroll Wheel Colours The lights surrounding the wheel illuminate in three colours indicating the status of the test stand LED dial ring Multi function scroll wheel Scroll wheel button Button functions Status messages Multi function selector buttons Emergency stop Display Green Light Pulsating Ready to start test Rotating Scrolling through a menu Amber Li...

Страница 24: ...reases the speed MultiTest dV test stands also feature a precision jog mode rotating the scroll wheel while holding the central scroll wheel button moves the test stand at its minimum speed this is useful when fitting specimens into grips for example Navigational Control When in a menu the scroll wheel cycles through the options and their values This is an alternate navigational option to using th...

Страница 25: ...screen icons in relation to the physical buttons On Screen Icons On screen icons vary depending on the current state of the test stand and what functions the physical buttons perform at that point Below are reference tables to help explain the icon definitions in relation to the test stand state 1 Test Readiness Icon Action No AFG connected No ELS connected if in dV u mode Start the test sequence ...

Страница 26: ...r limit switch triggered The crosshead has reached the upper travel limit as set by the MultiTest dV s limit switches and stopped Further travel in this direction is prevented Lower limit switch triggered The crosshead has reached the lower travel limit as set by the MultiTest dV s limit switches and stopped Further travel in this direction is prevented 3 Stopped Icon Action Continue test sequence...

Страница 27: ...signal from a connected gauge set to Stop or a limit switch and stopped Crosshead has reached a lower limit load signal from a connected gauge set to Stop or a limit switch and stopped 5 Settings Menu Icon Action Confirm selection or press the scroll wheel button Navigate up a menu selection or value or turn the wheel clockwise Navigate down a menu selection or value or turn the wheel anticlockwis...

Страница 28: ... the ELS to your test system and then switch the test stand on Note Analogue short travel extensometers can also be updated in a similar method plug the extensometer device into the corresponding connector on the rear of your MultiTest dV to update the device Step 2 Starting the Upgrade Once the stand has powered on you the following screen will appear The new Stored firmware is listed at the top ...

Страница 29: ...meter the additional device will be listed below ELS 0 To start the update of the first ELS device press the tick icon Step 3 Flashing the Device The flashing of the device is carried out automatically and progresses through several stages It is crucial that the test stand is not turned off or disconnected Disconnection of the ELS could lead to irreversible damage In the image above initial progra...

Страница 30: ...cessful Either you will then be prompted to update the next ELS device currently connected or the display will return to the start screen if no additional ELS devices are connected You can check the version of the ELS firmware manually by accessing the Information screen located in the Settings menu See Section 6 for more information ...

Страница 31: ...each setting and the options available for each setting Setting Action Range Up Speed Configure the jog speed in an upward motion 0 1 to 1200 mm min 0 004 to 47 24 Inch min Down Speed Configure the jog speed in a downward motion 0 1 to 1200 mm min 0 004 to 47 24 Inch min Tension Limit Configure the tensile force limit while in jog mode 0 to 200 N Compression Limit Configure the compressive force l...

Страница 32: ...n and Move to Start please see MultiTest dV Operation Sequence and Move to Start Displacement In a displacement test the crosshead moves between two reference points that are relative to tared zero Ensure that the limit switches allow the required travel Setting Options Cycle Count 0 9999 Up Speed 0 1200mm min Down Speed 0 1200mm min Upper Displacement A positive displacement is above tared zero a...

Страница 33: ... of two main functions AFG Control Control of the test stand using the AFG s limit or break settings Force Control Control of the test stand using the front panel to program limit break or cycle settings Within AFG Control Force Control there are four subtests Sub Test Description AFG Control Move in a set direction until a force limit or break condition is hit and then stop Configured using the A...

Страница 34: ...direction settings located within the Edit Test menu 3 On the AFG gauge hold 4 On page one of the AFG menus select STAND using the button 5 Next select the action when the limit is hit either REVERSE or STOP For reverse you need to select the test direction either UP or DOWN 6 Once the action has been selected configure the limit control This limit can be either a BREAK condition or force torque L...

Страница 35: ...rop from current maximum load recorded to activate the break detection Example Current load maximum reading is 1000N with 80 setting the load drop must reach 200N before break detection activates Min Break Threshold Move to Break Test Only Enter the minimum break threshold value of load that the test value must rise above for a break condition to be detected AFG must be connected and ON to set thi...

Страница 36: ...Test Sub Type Break Break Threshold 5 The crosshead moves up at 50 mm min until a break condition is detected The break event must also occur above 5 of the connected AFG s capacity Data Capture within VectorPro To use AFG Control Force Control tests in conjunction with VectorPro first program the test settings using the stand s front panel and or AFG and then create a VectorPro test using the AFG...

Страница 37: ...ved back to the starting position Setting Options Cycle Count 0 9999 Up Speed 0 1200mm min Down Speed 0 1200mm min Start Direction Choose whether the test direction is upward or downward Move to Start Select if the test moves to the start position first Example 1 Load your grips and sample 2 Set the upper limit switch at the desired upper displacement point 3 Set the lower limit switch at the desi...

Страница 38: ...above tared zero and a negative value is below Available displacement depends on the test setup Lower Displacement A positive displacement is above tared zero and a negative value is below Start Direction Choose whether the test direction is upward or downward Move to Start Select if the test moves to the start position first Example Upper displacement 30 mm Lower displacement 20 mm Initial stroke...

Страница 39: ... the start displacement is 10 mm and the crosshead is at 0 mm with move to start enabled a downward test will first move up to 10 mm before moving down to the end position With this feature set to No the stand moves straight to the end position Settings PIN Code Within the PIN code menu it is possible to set a four digit number that can be used to lock the menu feature of your OmniTest Twin Column...

Страница 40: ... mm min 0 004 to 47 24 Inch min Tension Limit Configure the tensile force limit while in jog mode 0 to 200 N Compression Limit Configure the compressive force limit while in jog mode 0 to 200 N Settings PIN Code Within the PIN code menu it is possible to set a four digit number that can be used to lock the menu feature of your OmniTest Twin Column Please note once this has been set you cannot acce...

Страница 41: ... Manual Mecmesin 41 8 Rear Connectors Panel Inlet mains filter and on off switch RJ11 port for AFG digital force gauge USB B Comms port Digital IO port Not currently implemented Extensometer port System vent Do not obstruct ...

Страница 42: ... Vertical daylight 1359 mm 53 5 1159 mm 45 6 590 mm 23 2 Throat Depth 70 5 mm 2 8 70 5 mm 2 8 70 5 mm 2 8 Weight 26 kg 57 lbs 25 kg 55 lbs 24 kg 53 lbs Electrical supply Voltage 230 V AC 50 Hz or 110 V AC 60 Hz Maximum power requirement 120W 200W 250W Advanced Force Gauge AFG 10 models from 2 5 N to 2500 N Sensor measurement accuracy 0 1 of full scale Enhanced Load Sensors ELS 13 models from 2 5 N...

Страница 43: ...MultiTest dV Operating Manual Mecmesin 43 10 MultiTest dV Dimensions MultiTest dV 2 5kN Dimensions Note The above drawing is not to scale ...

Страница 44: ...44 Mecmesin MultiTest dV Operating Manual MultiTest dV 1 0kN Dimensions Note The above drawing is not to scale ...

Страница 45: ...MultiTest dV Operating Manual Mecmesin 45 MultiTest dV 0 5kN Dimensions Note The above drawing is not to scale ...

Страница 46: ...46 Mecmesin MultiTest dV Operating Manual 11 Declaration of Conformity ...

Страница 47: ...formation screen has been added Major Feature dV u mode implemented enables MultiTest dV test stands to support ELS and extensometry devices for basic material testing applications provided the appropriate license key is used Major Feature User selectable PIN protection for the test stands menus added Major Feature Home button added to return the stand to the last tared position at the end of the ...

Страница 48: ...n VectorPro 5 1 2 0 Addition of 0 5 kN and 1 0 kN test stands as variants of 2 5 kN test stand 3 0 3 Bug Fixes Removed the ability to run tests when ELS 1 is not connected Fixed no counts error when hitting limit switches at high speed 3 0 6 New Features N A 3 0 6 Bug Fixes Resolved issue where overload counts are missing from the device firmware 3 0 7 New Features N A 3 0 7 Bug Fixes Fixed issue ...

Страница 49: ... Bug Fixes Fixed MultiTest dV front panel decimal rounding missing decimal issue Force control 3 0 10 New Features Force limits for AFG added to Jog Settings 3 0 10 Bug Fixes Fixes Stop Reverse function being ignored if AFG is not seen as connected Fix speed settings not updating in edit test menus Fix Load readings frozen in Move to Break test ...

Страница 50: ...are Compatibility Table The tables below can be used to identify what versions of VectorPro can be used with your test stands firmware To identify the firmware navigate to the information panel within the test stand s settings menu The software version can be identified by clicking the VectorPro icon located in the centre of the top header bar or visually on the main login window ...

Страница 51: ...MultiTest dV Operating Manual Mecmesin 51 14 Operator Notes ...

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