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TABLE 1. CONTROL COMPONENT SUMMARY - STANDARD APPLICATIONS

CONTROL SYMBOL SETTING

RESET

LOCATION

SIGNAL

(Note 1) LIGHT

FUNCTION

Alarm Relay

Chiller Pump,
Waterflow Interlocks

CHWI

None Auto/Man

None Auto/Man

Relay

Section

Field

Supplied

None

Ext.

Fail

Actuates circuit for remote alarm (where an AL relay is used, R9
signals opening of a water circuit interlock.

Prevents chiller operation until chilled water pump is energized and
flow is established.

Cold Oil Temperature
Switch

COT 105°F Auto/Man Switch Oil Stops compressor if oil temperature entering compressor drops below

Section Temp. settinq. R114  Templifiers only.

Condenser Pump,
Waterflow Interlocks

CWI

None Auto/Man Field

Supplied

Ext.

Fail

Prevents chiller operation until condenser water pump is energized
and flow is established.

Guardistor Relay G R   None Auto/Man Relay

Section

Motor Stops compressor motor when winding temperature exceeds limit.

Temp.

Hot Gas Override
Solenoid

HGO None None Hot Gas

Piping

None Opens hot gas bypass at starling of 2nd compressor oil pump to

reduce starting head. Dual compressor units only.

Hot Gas Solenoid HGS None None Hot Gas

Piping

None Opens hot gas bypass from discharge to evaporator, providing false

evaporator load. Helps prevent surge conditions.

Hot Gas Thermostat HGT Field Set None Condenser

Frame

None Energizes hot gas solenoid on drop in water temperature  entering

evaporator (senses entering condenser water in Templifier).

High Oil Temperature H O T   140°F Manual Switch Oil Stops compressor if oil temperature entering compressor exceeds set-
Switch Temp.

(R12)

Section ing (reset auto/man with RI 14 Templifiers).

High Pressure Switch HP See Manual Switch Disch.

Stops compressor when discharge pressure exceeds setting. Set

Function

Section Press

10-12 psig above design saturated condensing pressure (not to ex-

ceed 90% condenser nameplate maximum working pressure).

High Suction Temp.

Switch

High Discharge

Temp. Switch

HST

HT

Auto/Man Temp. Surgegard Stops compressor when suction temperature exceeds setting prevents

Section compressor surge (CEO50 compressor only).

225°F Manual Switch High Stops compressor when discharge gas temperature exceeds setting.

Section Temp.

Interval On Timer

Low Casting Temp.
Thermostat

IOT

LCT

Field Set None Lead/Lag None Actuates circuit for specific time and returns to normal position after

Box

time delay.

Auto Temp.

O i l

Assures minimum compressor casting temperature at startup.

Section Temp. (CE126 compressor only).

Liquid Injection
Solenoid

LIS

None None Refrig.

Piping

None Opens liquid injection valve after compressor starts-standard on

CE126. (Optional for CE063, 079, 087,  100) (Not used on R114  units)

Load Meter

Low Oil Temp.

Thermostat

LM

LOT

None

130°F

None

Auto

Panel

Temp.

Section

None Displays percent of full load amps when compressor runs.

Oil Prevents compressor start with cold oil. Set as high as conditions

Temp. allow. Protects compressor bearings from refrigerant diluted oil.

Low Pressure
Switch

Pump Down Control
Switch

Low Pressure
Override Switch

Load Recycle
Thermostat

Liquid  Line Solenoid
Valve

Oil Pump Contactor

LP See Manual

Switch

Low Stops compressor when suction pressure drops below setting. Set

Function Section Press. 5 psig below shop order suction pressure.

LPC

2-5 psig Auto Side of None Stops compressor when suction pressure setting is reached-part of

above LP Panel

one-time pump down control feature-SE units only.

LPO

2 psig Auto

Switch

None Overrides control module, unloads compressor when suction pressure

above LP Section approaches setting of LP cutout-prevents nuisance trip.

LRT Field Set None Temp. Load Starts/stops compressor in response to load changes-stops

Section Recycle compressor 3°F below control point. (See PF manual for LRT2

setting.)

LS

None None Field None Opens on call for cooling or heating. Closes when system thermostat

Supplied or controller is satisfied.

IM

None None Relay None Starts oil pump when energized.

Section

Motor Control
Relay

Motor Cooling
Solenoid Valve

Oil Cooler
Solenoid

Oil Pressure
Diff. Switch

Oil Pump
Overload

Oil Pump Safety
Timer

MCR

MCS

o c s

OD

OL

OPT

None None Starter Comp. Energizes compressor motor starter when unit control circuit is

Run energized.

None None Refrig. None Opens to feed liquid refrigerant for motor cooling during compressor.

Piping operation.

None None Chiller None Opens valve to permit coolant flow during oil pump operation.

Piping

50 psig Auto/Man Lube Oil Stops compressor when difference between oil and suction pressure

opens Box Press. drops to setting. Closes at 60 psig to permit compressor start.

Non-

Auto/Man Lube O i l

Stops oil pump and compressor if oil pump motor overloads electric

Adjust. Box Press.

circuit.

60 sec. Auto/Man Relay Oil Stops pump by interrupting safety circuit if vane closed switch fails to

Section Press. close within 60 seconds afler oil pump starts.

IM 307 / Page

Содержание PEH050

Страница 1: ...SINGLE COMPRESSOR CENTRIFUGAL CHILLERS PEH PHH 050 063 079 087 100 126 13600 Industrial Park Blvd P O Box 1551 Minneapolis MN 55440...

Страница 2: ...L E S H O O T I N G G U I D E 20 22 McQUAY CENTRIFUGAL OPERATING LOG 23 M c Q U A Y S E R V I C E P R O G R A M S 24 17 18 18 18 18 18 18 19 19 INTRODUCTION GENERAL DESCRIPTION The McQuay Model PEH Ce...

Страница 3: ...l startup of the chiller he will be available to answer any ques tions and to instruct in proper operating procedures It is recommended that the operator maintain an operating log for each individual...

Страница 4: ...erating circuit When this switch is turned on its self contained light will energize and the control circuit is ready for automatic operation of the compressor The Load Recycling Thermostat LRT sensin...

Страница 5: ...ion after Box time delay 1lO F Auto Temp Oil Assures minimum compressor casting temperature at startup Section Temp CE126 compressor only Liquid Injection Solenoid LIS None None Refrig Piping None Ope...

Страница 6: ...T 104 F Auto Control Box None On units with refrigerant cooled oil cooler controls oil sump heater to maintain set temperature Sequence Relay SR None None Field Suoolied None Relay controlled by syste...

Страница 7: ...eveloped by McQuay Guardistor Motor Protection Positive protection against motor overheating is provided by the Guardistor system The heart of the Guardistor protective circuit are the thermistors emb...

Страница 8: ...FF Switch with light 26 Gauges 1 Operating Relays R1 R10 2 Surgegard Relay 3 Guardistor Relay 4 Oil Pump Time Delay Switch 5 Anti Recycle Time Delay Relay 6 Prelube Timer 7 Oil Pump Safety Timer 8 Sys...

Страница 9: ...e module will function as follows Red will light during unloading control action green will light during loading and amber will light when the load action is overridden by the current limit control Re...

Страница 10: ...held in that position Refer to Figure 7 for solenoid action Note that both solenoids cannot be energized simultaneously METERING VALVES The speed at which the capacity control vanes are opened or clos...

Страница 11: ...l pump for the CEO50 compressor is completely self contained within the compressor housing The assembly in cludes the pump pump motor oil heater and oil separator The oil is pumped through the oil dis...

Страница 12: ...erant flow and keeps the machine from short cycling under light load con ditions It also prevents surge during heat recovery operation OPERATING THE CHILLER The initial startup of the McQuay centrifug...

Страница 13: ...temperature Normally the compressor will load to full load according to the settings of the control module ramp up control OPERATING CHECKS 1 While operating under automatic control the operator shoul...

Страница 14: ...compressor cannot be restarted unless the switch is repositioned If the operator has the need to secure the chiller and pro hibit starting by unauthorized personnel removal of relay R7 from its plug i...

Страница 15: ...ation of the expansion valves Proper superheat set ting is 2 to 6 F at full load ELECTRICAL SYSTEM Maintenance of the electrical system involves the general re quirement of keeping contacts clean and...

Страница 16: ...ush out condenser and check for leaks Refer to the procedures of Preliminary Checks Before Starting before energizing the compressor circuit REPAIR OF SYSTEM PUMPING DOWN If it becomes necessary to pu...

Страница 17: ...prevent localized freezing Consult the chiller nameplate for the proper refrigerant charge With a near normal charge in the system final charging can best be accomplished with the unit running with th...

Страница 18: ...the actual chilled water temperature This signal is calibrated at the factory or by the McQuay Service technician performing the initial startup of the chiller This signal normally is adjusted to appr...

Страница 19: ...ential Since the LRT scale is not highly accurate a practical set ting can be made with the machine running Turn the dial clockwise to a higher temperature until the compressor stops At this point com...

Страница 20: ...cts 3 Oil pump 4 Relay action 5 Relay action 6 Valve positron 7 Oil pressure drop 8 Feed oil lines for temperature 9a Pump b Relief valve c Filter d Bearings and seals 10 Opening closing pressure 1 Ch...

Страница 21: ...OAD RECYCLE 1 Normal shutdown 2 Load recycle thermostat 3 Anti recycle thermostat 1 Chilled water temperature satisfied 2a Setting drift b Loss of bulb charge 3a Time delay not yet timed o 4 Low sourc...

Страница 22: ...rate 3 Observe suction pressure 4 Evaporator pressure drop 5 Superheat subcooling 6 Measure temperature 1 a Check 20 6 2 VD b Check load action 2 Remove one sensor lead 3 Jumper COM ISA 4 Verify conn...

Страница 23: ...DESIGN CONDITIONS LOG SHEET JOB NO CHILLER NO Compressor F L A Condenser Pump F L A Chiller Pump F L A CHILLER GPM PRESS DROP LVG TEMP ENT TEMP REFRIG TEMP CONDENSER GPM PRESS DROP LVG TEMP ENT TEMP R...

Страница 24: ...y of maintenance services through its Nationwide Service Organization and can tailor these services to suit the needs of the building owner Most popular among these services is the McQuay Com prehensi...

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