McQuay PEH050 Скачать руководство пользователя страница 13

2.

3.

4.

5.

Check oil sump by hand touch to see that oil heaters have
been energized during the shutdown. Check position of
all valves to assure valves are open.

Verify that all condenser and chilled water valves are in
proper starting mode.

All safety indicator lights on the control panel should be
out for proper starting mode. If any light is on, consult the
Troubleshooting Guide.

Visually check the oil level in the sightglass. In the

PEH/PHH050 units, this sightglass is in the front end of

the compressor; all larger units have this sightglass as part
of the oil pump.

STARTING THE CHILLER

1. Start the chiller water pump and verify that proper flow

has been established.

2. Position the ON-OFF switch on the control panel to the

ON position. A self-contained light will glow.

3. Assuming that the chilled water temperature is above the

setting of the Load Recycling Thermostat and the unit has
been off more than 20 minutes, the pump will start.

4. After the 60 second prelube operation of the oil pump, the

condenser water pump will be started. As soon as all in-
terlocks verify condenser water flow, the compressor will

be started and the COMP RUN light on the control panel

will glow.

5. The control module will take over load/unload functions

in response to chilled water temperature. Normally, the
compressor will load to full load according to the settings
of the control module ramp-up control.

OPERATING CHECKS

1. While operating under automatic control, the operator

should observe the discharge, suction, and oil pressure
and verify that these pressures are normal. For R12 units,
discharge pressure can range from 90 psig to 150 psig
and suction pressure from 35 psig to 50 psig, depending
on load conditions and system operating characteristics.
Check the operating refrigerant pressures against design
conditions. Oil pressure must be 50 psig above suction
pressure to keep the compressor on line. Normal oil
pressures are: CEO50 - 150 to 175 psig; CE063,079,087,

100 - 120 psig; and CE126 - 100 psig. All pressures

are oil gauge reading minus suction gauge reading.

2. Observe the loading and unloading of the compressor by

the red and green lights on the control module. If short
cycling, refer to the Troubleshooting Guide and take cor-

rective action.

3. Each time the compressor is shut down on control of the

Load Recycle Thermostat, the LOAD RECYCLE light will

FIGURE 10. PEH126 CHILLER

LEGEND

1

CE126 Compressor 

7.

Liquid 

Line Shutoff Valve 13. Compressor Support

2. Oil Filter 6. Expansion Valve 14. Motor Cooling Liquid Line
3. Discharge Check Valve 9. Oil Coolers 15. Lube Box
4. Control Panel 10. Oil Pump 16. Relief Valves
5. Evaporator 11. Oil Level Sightglass 17. Compressor Motor Terminal Cover
6. Condenser 12. Oil Reservoir

IM 307 / Page 13

Содержание PEH050

Страница 1: ...SINGLE COMPRESSOR CENTRIFUGAL CHILLERS PEH PHH 050 063 079 087 100 126 13600 Industrial Park Blvd P O Box 1551 Minneapolis MN 55440...

Страница 2: ...L E S H O O T I N G G U I D E 20 22 McQUAY CENTRIFUGAL OPERATING LOG 23 M c Q U A Y S E R V I C E P R O G R A M S 24 17 18 18 18 18 18 18 19 19 INTRODUCTION GENERAL DESCRIPTION The McQuay Model PEH Ce...

Страница 3: ...l startup of the chiller he will be available to answer any ques tions and to instruct in proper operating procedures It is recommended that the operator maintain an operating log for each individual...

Страница 4: ...erating circuit When this switch is turned on its self contained light will energize and the control circuit is ready for automatic operation of the compressor The Load Recycling Thermostat LRT sensin...

Страница 5: ...ion after Box time delay 1lO F Auto Temp Oil Assures minimum compressor casting temperature at startup Section Temp CE126 compressor only Liquid Injection Solenoid LIS None None Refrig Piping None Ope...

Страница 6: ...T 104 F Auto Control Box None On units with refrigerant cooled oil cooler controls oil sump heater to maintain set temperature Sequence Relay SR None None Field Suoolied None Relay controlled by syste...

Страница 7: ...eveloped by McQuay Guardistor Motor Protection Positive protection against motor overheating is provided by the Guardistor system The heart of the Guardistor protective circuit are the thermistors emb...

Страница 8: ...FF Switch with light 26 Gauges 1 Operating Relays R1 R10 2 Surgegard Relay 3 Guardistor Relay 4 Oil Pump Time Delay Switch 5 Anti Recycle Time Delay Relay 6 Prelube Timer 7 Oil Pump Safety Timer 8 Sys...

Страница 9: ...e module will function as follows Red will light during unloading control action green will light during loading and amber will light when the load action is overridden by the current limit control Re...

Страница 10: ...held in that position Refer to Figure 7 for solenoid action Note that both solenoids cannot be energized simultaneously METERING VALVES The speed at which the capacity control vanes are opened or clos...

Страница 11: ...l pump for the CEO50 compressor is completely self contained within the compressor housing The assembly in cludes the pump pump motor oil heater and oil separator The oil is pumped through the oil dis...

Страница 12: ...erant flow and keeps the machine from short cycling under light load con ditions It also prevents surge during heat recovery operation OPERATING THE CHILLER The initial startup of the McQuay centrifug...

Страница 13: ...temperature Normally the compressor will load to full load according to the settings of the control module ramp up control OPERATING CHECKS 1 While operating under automatic control the operator shoul...

Страница 14: ...compressor cannot be restarted unless the switch is repositioned If the operator has the need to secure the chiller and pro hibit starting by unauthorized personnel removal of relay R7 from its plug i...

Страница 15: ...ation of the expansion valves Proper superheat set ting is 2 to 6 F at full load ELECTRICAL SYSTEM Maintenance of the electrical system involves the general re quirement of keeping contacts clean and...

Страница 16: ...ush out condenser and check for leaks Refer to the procedures of Preliminary Checks Before Starting before energizing the compressor circuit REPAIR OF SYSTEM PUMPING DOWN If it becomes necessary to pu...

Страница 17: ...prevent localized freezing Consult the chiller nameplate for the proper refrigerant charge With a near normal charge in the system final charging can best be accomplished with the unit running with th...

Страница 18: ...the actual chilled water temperature This signal is calibrated at the factory or by the McQuay Service technician performing the initial startup of the chiller This signal normally is adjusted to appr...

Страница 19: ...ential Since the LRT scale is not highly accurate a practical set ting can be made with the machine running Turn the dial clockwise to a higher temperature until the compressor stops At this point com...

Страница 20: ...cts 3 Oil pump 4 Relay action 5 Relay action 6 Valve positron 7 Oil pressure drop 8 Feed oil lines for temperature 9a Pump b Relief valve c Filter d Bearings and seals 10 Opening closing pressure 1 Ch...

Страница 21: ...OAD RECYCLE 1 Normal shutdown 2 Load recycle thermostat 3 Anti recycle thermostat 1 Chilled water temperature satisfied 2a Setting drift b Loss of bulb charge 3a Time delay not yet timed o 4 Low sourc...

Страница 22: ...rate 3 Observe suction pressure 4 Evaporator pressure drop 5 Superheat subcooling 6 Measure temperature 1 a Check 20 6 2 VD b Check load action 2 Remove one sensor lead 3 Jumper COM ISA 4 Verify conn...

Страница 23: ...DESIGN CONDITIONS LOG SHEET JOB NO CHILLER NO Compressor F L A Condenser Pump F L A Chiller Pump F L A CHILLER GPM PRESS DROP LVG TEMP ENT TEMP REFRIG TEMP CONDENSER GPM PRESS DROP LVG TEMP ENT TEMP R...

Страница 24: ...y of maintenance services through its Nationwide Service Organization and can tailor these services to suit the needs of the building owner Most popular among these services is the McQuay Com prehensi...

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