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maxon motor control

 17

maxon motor

Operating Instructions 

1-Q-EC Amplifier DEC Module 50/5

April 2015 Edition / document number 1094861_PDF_E - 05 / subject to change

10.2.2  Supply voltage

To protect the DEC module from damage an external fuse, a TVS-diode and 
a capacitor in the power supply voltage line are recommended.

+

C1
220u/63V

FU1

7A

D1
SMBJ54A

+VSupply

+Vcc Module 1

Gnd

Gnd

Fuse FU1:

To protect against reverse polarity, place a fuse at the entry of the power
supply. Together with the TVS-diode, the fuse breaks an occurring reverse
current.
Recommendation for the fuse:

 

Littlefuse 154 Series OMNI-BLOK

®

 fuse holder with SMD NANO

2 ®

 

Fuse 

installed: 
154007.  7 A very fast-acting

TVS-Diode D1:

To protect against overvoltage due to supply transients or the motor braking 
energy, connect a transient voltage suppressor diode to the power supply 
voltage.
Recommendations for the TVS-diode:

 

Vishay SMBJ54A 
U

R

=54 V, U

BR

 = 60.0...66.3 V @1mA, U

C

 = 87.1 V @ 6.9 A

 

Diotec P6SMBJ54A 
U

R

=54 V, U

BR

 = 60.0...66.6 V @1mA, U

C

 = 87.1 V @ 6.9 A

Capacitor C1:

An external capacitor is not mandatory for the function of the DEC module.
To reduce the voltage ripple and to buffer the back-fed energy a electrolyte 
capacitor can be connect to the power supply voltage.
Recommendations for the electrolyte capacitor:

 

Panasonic EEUFC1J221S 
Rated voltage 63V, Capacitance 220 

m

F, Ripple Current 1285 mA

 

Rubycon 63ZL220M10X23 
Rated voltage 63V, Capacitance 220 

m

F, Ripple Current 1120 mA

 

Nichicon UPM1J221MHD 
Rated voltage 63V, Capacitance 220 

m

F, Ripple Current 1300 mA

10.2.3  Motor phase

The DEC Module 50/5 has no built-in chokes. 
For most motors and applications no additional motor chokes are neces-
sary. In case of high power supply vV

CC 

and a motor with very low 

inductance the current ripple will become too high. This causes unnecessary 
motor heating and unstable control behavior. 

Содержание 380200

Страница 1: ...rload Standardized connector strip pitch 2 54 mm Thanks to the wide input power supply range of 6 50 VDC optional 5 VDC operation possible the DEC Module 50 5 is very versatile and can be used with va...

Страница 2: ...f the equipment breaks down if it is operated incorrectly if the control unit breaks down or if the cables break etc it must be ensured that the drive or the complete apparatus is kept in a safe opera...

Страница 3: ...resistor 1 16 W against Gnd Hall sensors Hall sensor 1 Hall sensor 2 Hall sensor 3 2 3 Output Motor speed Monitor n Digital output signal 5 V Ro 47 k Status indication Ready Digital output signal 5 V...

Страница 4: ...of your operational system you must perform EMC testing of the involved equipment as a whole Electromagnetic compatibility Generic standards IEC EN 61000 6 2 Immunity for industrial environments IEC...

Страница 5: ...3 Motor winding 3 7 Vcc Supply voltage 6 50 VDC 8 Vcc Supply voltage 6 50 VDC 9 Gnd Ground 10 Gnd Ground 11 Vcc Hall 5 VDC output voltage 12 n c do not connect 13 H1 Hall sensor 1 14 Gnd Ground 15 H2...

Страница 6: ...can be calculated as follows Known values Operating torque MB mNm Operating speed nB rpm Nominal motor voltage UN V Motor no load speed at UN n0 rpm Speed torque gradient of the motor Dn M rpm mNm Sou...

Страница 7: ...0 20 000 rpm 125 5 000 rpm 62 2 500 rpm 1 1 500 80 000 rpm 125 20 000 rpm 62 10 000 rpm Please note If the signal level of the digital inputs DigIN1 20 and DigIN2 21 are changed the new levels are ado...

Страница 8: ...levels are adopted by a disable enable procedure Set value voltage Description 0 V 0 1 V Operation at minimum speed 0 1 V 5 0 V Linear speed adjustment The actual speed value is calculated according...

Страница 9: ...alog input signal for the speed set value Nominal value amplitude PWM set value 0 5 V Max value amplitude PWM set value 55 55 V Frequency range PWM set value 500 Hz 20 kHz Modulation PWM set value 0 1...

Страница 10: ...ble Input voltage range 0 5 V Input impedance 100 k in range 0 5 V Continuous overvoltage protection 55 55 V Delay time max 40 ms 5 1 4 Direction The Direction input determines the rotational directio...

Страница 11: ...imiting value an external resistor at least 62 5 mW between current limiting input Set current limit Pin 25 and ground Gnd Pin 24 must be added Current limit value Resistance value E24 series 10 A inp...

Страница 12: ...r 11 VCC Hall Referenced to Ground Pin number 14 Gnd Output voltage 5 VDC 5 Max output current 35 mA 5 2 2 Motor speed monitor Monitor n The Monitor n output gives information on the actual speed of t...

Страница 13: ...ifier must be disabled and the supply voltage VCC must be higher than 6 VDC Overvoltage Fault message occurs in case supply voltage VCC 56 VDC To reset the fault condition the amplifier must be disabl...

Страница 14: ...case the power stage temperature ex ceeds 100 C To reset the fault condition the amplifier must be disabled and the power stage temperature must fall below 80 C 6 4 Invalid Hall sensor signals The pow...

Страница 15: ...V Micro Controller 5V Motor winding 1 Motor winding 2 Motor winding 3 Gnd 5V NTC DigIN2 21 26 19 24 1 Set value speed 5V Direction 23 5V Enable 22 7 9 5V Vin V 10 50 VDC CC Power Gnd 5V Vin 5V 5V Hall...

Страница 16: ...boards requires specific qualifications and should only be performed by experienced electronics engineers The present brief instruction is intended to serve as supporting aid only and does not claim...

Страница 17: ...o the power supply voltage Recommendations for the TVS diode Vishay SMBJ54A UR 54 V UBR 60 0 66 3 V 1mA UC 87 1 V 6 9 A Diotec P6SMBJ54A UR 54 V UBR 60 0 66 6 V 1mA UC 87 1 V 6 9 A Capacitor C1 An ext...

Страница 18: ...fers to an additional in ductance of 22 H If a different additional inductance is required also the filter components must be adapted accordingly Should you need further help with the filter design co...

Страница 19: ...d Ground 16 Gnd Ground 24 Gnd Ground If ground safety earth is mandatory connect the ground plane over several parallel capacitors to the ground safety earth Ceramic chip capacitors with 47 nF and 100...

Страница 20: ...Direction 23 Enable 22 DigIn2 21 DigIN1 20 Ready 19 IC1 DEC Module 50 5 10 8 2 Low Voltage 5V operation Alternatively the DEC Module 50 5 can be operated with a supply voltage of 5 VDC only Thereby th...

Страница 21: ...25 20 000 rpm 62 625 rpm 62 2 500 rpm 62 10 000 rpm DIP SW 7 DIP SW 10 DIP SW 9 DIP SW 8 1 3 A 2 3 A 10 A 7 2 A 6 3 A 4 2 A 1 2 3 ECH350R 03P J1 Power F2 7A 50V Tacho Set current limit 50 5 R15 470R V...

Страница 22: ...on motor 22 maxon motor control 1 Q EC Amplifier DEC Module 50 5 Operating Instructions April 2015 Edition document number 1094861_PDF_E 05 subject to change Picture Evaluation Board with DEC Module 5...

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