maxitrak 5 Inch Gauge Alice Скачать руководство пользователя страница 14

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                                                                     Copyright maxitrak 2010 

 
 
After a number of  years of continuous use, some of the BUSHES on the VALVE GEAR 
and the CROSSHEADS may require replacement. These spare parts are obtainable from 
MAXITRAK. 

 
 
 

 

PROBLEM 

CAUSE 

CURE 

1 - Wheels tight when turned 

1.3 – New chassis 

Initial tightness will reduce as 

bearings etc bed-in 

 

1.4 – Wheel quartering out 

Return to manufacturer 

 

 

 

2 – Cylinders tight 

2.1 – New packing 

Initial tightness will reduce as 

glands bed-in 

 

2.2 – Piston rod bent 

Straighten or return to manufacturer 

 

2.3 – Crosshead out of line 

Check the lie of the crosshead and 

shim up the slide bar if necessary 

 

2.4 - Binding 

Check glands, crosshead etc. and 

clean off any ‘pick-up’ 

PROBLEM 

CAUSE 

CURE 

3 – Irregular running on 

steam or air 

3.1 – Valve timing out 

Remove Valve timing screws and 

adjust 

 

3.2 – Return crank has moved 

Tighten grub screw 

 

3.3 – Tightness or binding in 

cylinders 

See Problems 1 & 2 

 

 

 

4 – Leak in fittings or 

pipework 

4.1 – Unions loose 

Tighten 

 

4.2 – Fittings loose 

Tighten with new PTFE tape or 

plumbers jointing 

 

4.3 – Leak in soldered joint 

Re-solder or return to manufacturer 

 

 

 

5 – Leak in water gauge 

5.1 - Incorrectly fitted rubber 

rings 

Cut new rings from tube and fit.  A 

small leak under cold hydraulic test 

is acceptable. 

 

 

 

6 - Poor steaming 

6.1 – Air leaks in smokebox 

Check firebox door, chimney, pipe 

holes etc. for leaks. Seal as 

necessary 

 

6.2 – Blast nozzle incorrectly 

aligned 

Check that the nozzle is directly 

aligned under the chimney.  Also 

check the valve timing, correct fuel 

and that there is no ash build up in 

the tubes, smokebox, ashpan etc. 

 

 

 

7 – Loses Boiler pressure 

7.1 – Blower blocked 

Clear with a pin 

 

7.2 - Incorrect nozzle position 

Point the nozzle directly up the 

chimney 

 

7.3 – Air leaks in the smokebox 

Check the seals and fit of the 

smokebox 

PROBLEM 

CAUSE 

CURE 

Содержание 5 Inch Gauge Alice

Страница 1: ...info maxitrak co uk Copyright maxitrak 2010...

Страница 2: ...n do this any number of times until the pipe is correct Be careful on tight bends squeeze the pipe across its width in a vice if it begins to flatten 1 The chassis comes complete and may be run on air...

Страница 3: ...rilled in to the front of the boiler bolts are M3 by 25 brass drill the hole 3 5mm dia NB It is most important that these bolts go into the front lip of the boiler not into the pressure vessel Just ma...

Страница 4: ...r moves in to full forward and back position 7 The main steam pipe in the smoke box can now be fitted This needs to be shaped to fit between the front of the boiler and the threaded hole in the top of...

Страница 5: ...and the motion bracket M3 round head in the front buffer beam Check the holes line up for the hand pump bracket drill or file out the footplate to fit check this with the hand pump its self as well Be...

Страница 6: ...ft of the regulator The longer hand pump pipe is bent in a tight curve to lay along side the pump base and then turns up to match the feed from the tank Pipes B and C 13 The blower pipe D can be bent...

Страница 7: ...n on the top of the boiler and fit the tank over it Position the pipe work under the tank outlets and connect up 15 Take the two bunker sides and fit them to the footplate 5 M2 screws each side The ba...

Страница 8: ...needs to go right in the bottom of the grate is level with the bottom of the firebox Next fit the front ash pan support to the brake cross member This support is a circular brass piece it comes into...

Страница 9: ...an check for leaks the odd weep on a fitting may be expected and you can set the safety valve to go at 80 PSI Once complete you can test run the engine on air or steam Finishing touches you can buy fr...

Страница 10: ...nd has very hot surfaces avoid scalds or burns from any part of the boiler smokebox or pipework Make sure the boiler has a hydraulic test regularly 2 year for steel boiler 4 years for copper boilers C...

Страница 11: ...n the ELECTRIC BLOWER as quickly as possible after the fire is lit Add a thin layer of COAL or ANTHRACITE once the charcoal is well alight The fire should always look bright add more soaked charcoal i...

Страница 12: ...ntrol the speed with the regulator If the valves are well timed and the load is light the engine can be run in the notch up position to save steam pull the reversing lever back to its second notch whe...

Страница 13: ...pen the BLOWDOWN VALVE and drain off the BOILER Drain off the TANKS or TENDER and clear away any dirt or coal dust Clean the SMOKEBOX and TUBES with a flue brush Clean the accumulated soot and oil fro...

Страница 14: ...and adjust 3 2 Return crank has moved Tighten grub screw 3 3 Tightness or binding in cylinders See Problems 1 2 4 Leak in fittings or pipework 4 1 Unions loose Tighten 4 2 Fittings loose Tighten with...

Страница 15: ...s a pinhole through the body If not soak in vinegar and blow through to clear DO NOT attempt to clear a blocked injector with a wire or pin Return to makers for testing 10 3 Water injector too hot Re...

Страница 16: ...egar for 24 hours Remove blowdown valve and washout boiler scale A kettle de furrer can be used but follow manufacturer s instructions 14 Poor steaming and blowdown valve blocked 14 1 Build up of scal...

Страница 17: ...info maxitrak co uk Copyright maxitrak 2010...

Страница 18: ...info maxitrak co uk Copyright maxitrak 2010...

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