S8600, S8610, S8660, S8670 INTERMITTENT PILOT MODULE
69-0463—01
4
NOTE: The cable must not run in continuous contact
with a metal surface or spark voltage will be
greatly reduced. Use ceramic or plastic standoff
insulators as required.
To Install:
1.
Connect one end of the cable to the male quick
connect SPARK terminal on the ignition module.
2.
Connect the other end of the cable to the igniter or
igniter-sensor stud on the pilot burner/igniter-
sensor.
Connect Vent Damper
The D80B Vent Damper can be used with all ignition
modules, although the Molex plug provided on some
modules simplifies wiring connections when used with the
D80D Plug-In Vent Damper. Once a module with vent
damper plug has powered a vent damper circuit, it cannot
be used in a gas system without a vent damper. A
non-replaceable fuse in the module blows on initial
power-up. Once this fuse has blown, the module will not
work unless the vent damper is connected.
To connect the plug-in model to the D80D:
1.
Remove the plug from the terminal strip on the
ignition module case and discard.
2.
Using the wiring harness supplied, insert the
matching pin plug into receptacle on case and other
end to vent damper.
3.
To connect the D80B, follow the wiring diagrams
supplied with the vent damper or Refer to Fig. 7 for
typical connections.
Connect Ignition Module
1.
Connect remaining system components to the
ignition module terminals as shown in the
appropriate wiring diagram, Figures 1 through 10.
2.
Fig. 1 is a basic circuit for a heating only atmo-
spheric burner with S8600F,H,M S8660D or
S8670D.
3.
Fig. 2 shows S8600F,H,M; S8610F,H with vent
damper plug in a heating only atmospheric burner
system with D80D vent damper.
Never
use a vent
damper in an LP gas system or in a fan-assisted
combustion system.
4.
Figures 3 and 4 show S8600A,B; S8610A,B with
separate sensor and ignitor, with and without the
D80D vent damper.
5.
Figures 5 through 10 show S8600F,H,M; S8610F,H;
S8660D; and S8670D in a variety of systems, with
alternate connections for modules with vent damper
plug. Remember, however, that a vent damper
should not be used in an fan-assisted combustion
system or an LP gas system and that the vent
damper plug must not be removed except to con-
nect the module to a D80D with the plug-in cable.
S8600A,B; S8610A,B can be substituted in these
drawings by simply connecting the igniter and sen-
sor as shown in Figures 3 and 4.
6.
Refer to heating appliance manufacturer’s
instructions for wiring auxiliary controls.
7.
Adjust thermostat heat anticipator to match system
current draw. The current draw equals the total
current required for the ignition module (0.2A) plus
the gas control and any other auxiliary equipment in
the control circuit.
Connect Gas Control
Use No. 18 gauge solid or stranded wire. Use 1/4 in.
female quick connects for module connections. Connect
to gas control terminals as shown in wiring diagrams,
using terminals appropriate to the gas control.
Ground Control System
The igniter, flame sensor and ignition module must share
a common ground with the main burner. Use
thermoplastic insulated wire with a minimum rating of
221° F (105° C) for the ground wire; asbestos insulation is
not acceptable. If necessary, use a shield to protect the
wire from radiant heat generated by the burner. Connect
the ground wire as follows:
1.
Fit one end of the ground wire with a female ¼ in.
quick-connect terminal and connect it to the male
quick-connect GND (BURNER) terminal on the
ignition module.
2.
Strip the other end of the wire and fasten it under
the igniter bracket mounting screw. If necessary,
use a shield to protect the ground wire from radiant
heat.
3.
The burner serves as the common grounding area.
If there is not good metal-to-metal contact between
the burner and ground, run a lead from the burner
to ground.
NOTE: “Earth” ground is not required.
Replacing Module with TH-R, TH-W Terminals
On modules that do not have a vent damper plug, the
thermostat must be connected between the transformer
and the 24V terminal on the module. To change out a
module with TH-R, TH-W terminals:
1.
Remove the wires from the 25V(2) and TH-R
terminals on the old module. Connect these two
wires with a solderless connector.
2.
Tag and remove the remaining wires from the old
module.
3.
Remove the old module and mount the new one in
the same location.
4.
Reconnect the remaining wires as shown in
Table 4.
5.
Increase the thermostat anticipator setting by 0.2A.
Table 4. Terminal Cross Reference.
Terminal on
Old Module:
Terminal on
New Module
25V (1)
24V (GND)
TH-W
24V
MV
MV
MV/PV
MV/PV
PV
PV
GND (Burner)
GND (Burner)
69-0463-1.fm Page 4 Wednesday, December 19, 2007 1:22 PM
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