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D6X Differential Air Shaft

www.maxcessintl.com

D6X Differential Air Shaft

270044468 1

Page 2

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS ........................................................................................... 3

RECOMMENDED TOOLS ................................................................................................................. 4

GENERAL SHAFT CARE .................................................................................................................. 5

MAINTENANCE SCHEDULE ............................................................................................................ 5

SHAFT CARE ..................................................................................................................................... 5

POLYURETHANE BLADDERS ......................................................................................................... 5

FOAM SPRINGS ................................................................................................................................ 5

PART IDENTIFICATION .................................................................................................................... 6

TENSION SEGMENT COMPONENTS........................................................................................... 6

CORE STOP TRAY COMPONENTS .............................................................................................. 6

PRESSURE CONTROL VALVE SYSTEM ........................................................................................ 7

HOW IT WORKS ................................................................................................................................ 7

INSTALLATION .................................................................................................................................. 9

OPERATION ...................................................................................................................................... 9

TO REPLACE BLADDERS .............................................................................................................. 11

MAINTENANCE ............................................................................................................................... 13

CORE STOP TRAY ...................................................................................................................... 13

TROUBLESHOOTING ..................................................................................................................... 15

SERVICE .......................................................................................................................................... 16

Содержание TIDLAND D6X

Страница 1: ...D6X Differential Air Shaft Installation Operation and Maintenance Manual EN 270044468 1 TIDLAND WINDING SOLUTIONS...

Страница 2: ...ENDED TOOLS 4 GENERAL SHAFT CARE 5 MAINTENANCE SCHEDULE 5 SHAFT CARE 5 POLYURETHANE BLADDERS 5 FOAM SPRINGS 5 PART IDENTIFICATION 6 TENSION SEGMENT COMPONENTS 6 CORE STOP TRAY COMPONENTS 6 PRESSURE CO...

Страница 3: ...er eye protection when operating the air system 6 Do not remove or otherwise alter any setscrews or fastening devices prior to using this product 7 Do not operate this product if any setscrews or fast...

Страница 4: ...r operation 2 Tidland Inflation Tool Part No 27L128052 3 Tidland Air Release Tool Part No 27L111630 4 Pincers for removing hose clamps if installed 5 Dow Corning Molykote 55 O ring grease 6 Low streng...

Страница 5: ...sure leak free operation when replacing bladders Measure the length carefully so that bladder will be secured under the element end clamps Always cut the bladders square across the end bladders cut at...

Страница 6: ...d Fitting 562024 Mushroom Barb Fitting w O ring 516618 End Clamp 270022857 Core Stop Tray Assy Journal Non valve end Journal Valve end Core Stop Tray Assy Wave Springs Empty core stop tray PN 27004226...

Страница 7: ...r pressure where the required internal pressure is very low and the pressure range is very small How it Works As operating air pressure is applied to the shaft the factory set inlet valve causes a dro...

Страница 8: ...alve at the inlet should not require adjustment Do not operate shaft with missing valves A muffler may be installed on the exhaust bleeder valve outlet to reduce noise A slight hiss may be audible thi...

Страница 9: ...each tray 3 Remove excess core stops or move them to the end of the tray Ensure all core stop screws are tight to prevent motion while machine is running 4 Load cores Operation CLAMP CORE STOP Valve l...

Страница 10: ...2 Lock Sequence Use SET SCREW M4 X 0 7mm to lock the core stop in place axially Torque SET SCREW to 1 5 Nm Shaft is ready for operation Step 3 Gradually inflate the tension segment bladder to achieve...

Страница 11: ...ole as shown 8 Using the Tidland Hole Punch Tool punch a hole in one wall only of the bladder Use a small piece of plastic in the bladder to prevent punching through both sides 9 Fold the bladder ends...

Страница 12: ...ladder 5 Clean the shaft slot with rubbing alcohol and dry thoroughly 6 Cut square across one end of the new bladder and install it in the slot lined up near the edges of the air fitting holes as show...

Страница 13: ...pply lubricant as needed Avoid grease dry or penetrating lubricants 4 Slide replacement core stop tray into the slot 5 Slide the wave springs into the slot so they are between the core stop tray and t...

Страница 14: ...just the bleeder valve incrementally to achieve required internal pressure Replacing the Exhaust Bleeder Valve 1 Stop the winding operation and shaft rotation 2 Locate the bleeder valve at the end or...

Страница 15: ...Winder Leak or obstruction in air system Check all bladders for holes deformation or debris around air fittings Exhaust Bleeder Valve not adjusted correctly Match tensions by adjusting Pressure Contr...

Страница 16: ...t www maxcessintl com D6X Differential Air Shaft 270044468 1 Page 16 Service If you have any questions about one of our products or need to speak with a Customer Service representative please use the...

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