D6X Differential Air Shaft
www.maxcessintl.com
D6X Differential Air Shaft
270044468 1
Page 12
•
Bladder material supplied for replacement may be longer than the required finished
length. Do not cut to length until instructed.
•
Use a small amount of LOCTITE 222 on the threads of all screws and tighten to torque
specifications noted in brackets.
1) Remove both end clamps from the journal valve end alloy slot (SOC HD CPSCR M5
x0.8x14mm).
2) Slide core stop tray and wave springs out of the shaft.
3) Remove the mushroom head fittings from the
bladder in the shaft slot.
4) Lift the bladder out of the slot and remove the
mushroom barb fitting and O-ring from the
bladder.
5) Clean the shaft slot with rubbing alcohol and dry
thoroughly.
6) Cut square across one end of the new bladder and install it in the
slot, lined up near the edges of the air fitting holes, as shown above.
7) On the bladder, mark the location of the center of the air fitting.
8) Using the Tidland Hole Punch Tool, punch a hole in one wall only of
the bladder and insert the air fitting into the bladder. Use a small
piece of plastic in the bladder to prevent punching through both sides.
9) Insert the mushroom barb fitting into the bladder and install the O-ring.
10) Fold the bladder ends as shown, reinstall the bladder in the shaft slot and seat the air
fitting in the hole.
11) Install the bladder end clamp with one socket headed
capscrew (M5 x0.8x14mm ), securing the bladder
underneath. [55-60 in·lbs / 6.2-6.8 Nm]
WAVE SPRING
CORE STOP
TRAY
Clamp and
SOC CPSR
