D6X Differential Air Shaft
www.maxcessintl.com
D6X Differential Air Shaft
270044468 1
Page 13
12) Apply lubricant as needed. Avoid grease, dry or penetrating lubricants.
13) Slide the core stop tray with the wave spring into the slot.
14) Trim the bladder by cutting the free end square if the bladder material was longer than the
required finished length.
15) Fold the other end of the bladder as shown.
16) Install the bladder end clamp with one socket head capscrews, securing the bladder
underneath. [40 in·lbs / 4.5 Nm]
Note:
Test the bladder for air leaks at 80 psi (5.5 bar). Spray soapy water onto bladder end
clamps and air fittings and watch for bubbles. When inflated, the bladder should raise the core
stop tray.
Maintenance
CORE STOP TRAY
To swap core stop trays without changing the bladder, follow these steps:
1)
Remove one end clamp (SOC HD CPSCR M5x0.8x14mm).
2) Slide core stop tray and wave springs out of the shaft.
3) Apply lubricant as needed. Avoid grease, dry or penetrating lubricants.
4) Slide replacement core stop tray into the slot.
5) Slide the wave springs into the slot so they are between the core stop tray and the
underside of the T-slot
6) Fold the bladder as shown.
7) Install the bladder end clamp with one socket head capscrew, securing the bladder
underneath. [40 in-lbs. / 4.5 Nm]
Bleeder Valves
•
If maintaining low tension during winding becomes difficult, the bleeder valve may require
adjustment or cleaning.
Note:
•
The fine threads on the needle and the housing are easy to damage. Use care when
working with these components.
•
Do not attempt to remove the bleeder valve housing from the shaft. If repair is necessary,
return the shaft to Maxcess (see Service at end of document).
•
Location of valve varies due to custom shaft configurations.
Do not operate the shaft if:
•
The valve is missing.
•
The orifice is otherwise plugged.
Cleaning the Exhaust Bleeder Valve
1) Stop the winding operation and shaft rotation.
2) Locate the bleeder valve at the end or on the side of the shaft.
3) Using a 12 mm socket, carefully remove muffler*, if installed.