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Troubleshooting Chart

Symptom

Possible Causes(s)

Corrective Action

Unit fails to operate

1. Blown fuse or open circuit

1. Replace fuse or reset circuit breaker

breaker to motor

2. No power to motor

2. Contact power company

3. Defective motor

3. Repair or replace

Unit operational but no output

Defective gear(s) in reducer

Check and replace if necessary

Intermittent rotation of output shaft

Damaged gear assembly possibly

Replace gear and if possible, avoid

caused by shock load

shock load

Excessive noise

1. Bearings worn

1. Replace

2. Belt too tight

2. Adjust tension

3. Overhung Load - exceeds rating

3. Correct load and/or replace bearing

and causes bearing wear

4. Cover loose due to vibration and

4. Correctly tighten cover screws to 10 ft-lbs

causing excess bearing free play.

torque

Dayton Operating Instructions and Parts Manual

Models 2Z306F thru 2Z310F

Содержание Magic Finger Bagger

Страница 1: ...PASSION COMMITMENT QUALITY WWW MATTHIESENEQUIPMENT COM 566 NORTH W W WHITE RD SAN ANTONIO TEXAS 78219 1 800 624 8635 EQUIPMENT OWNERS MANUAL MATTHIESEN MAGIC FINGER BAGGER...

Страница 2: ...ng the Model VV510 MOD Magic Finger Bagger 10 Bag Retainer Rod Adjustment Air Flow into Ice Bag Adjustment Conveyor Belt Height Adjustment 9 Start up Instructions for Model VV510 MOD Magic Finger Bagg...

Страница 3: ...R TIGHTNESS PASS FAIL PROXIMITY SWITCH FUNCTION PASS FAIL COMMENTS _________________________________________________________________ ___________________________________________________________________...

Страница 4: ...Chute Assembly by the rotating motion of the Volumetric Drum Assembly where it is guided to the pre positioned wicketed bag The ice bag is opened by an inrush of air from the Blower Assembly and the...

Страница 5: ...me melting of product will occur The machine is not watertight and the floor below and around it will get wet Some consideration as to the machine s placement and the flow of this water to run offs or...

Страница 6: ...rating it Failure to follow these instructions can lead to a voided warranty improper or dangerous function and decreased machine life If you have questions need installation factory trained service r...

Страница 7: ...oosen the screws item 4 on the Hamer 125 Mounting Assembly Drawing B0056 on the topside of the Hamer 125 mount bracket and move the Hamer 125 until its centerline is on the centerline of the Magic Fin...

Страница 8: ...R ELECTRICAL CONNECTION Before connecting the twist lock plug from the Magic Finger Bagger Control Enclosure cord to an electrical source push the maintained emergency stop switch on the Control Enclo...

Страница 9: ...s forward out of the main guard the farthest Stop the Magic Finger Bagger When the drive lever is pushed to the maximum forward position the Magic Finger wand will be at the maximum rearward position...

Страница 10: ...prevent the Magic Finger wand from getting into the inside of the bag resulting in the bag not getting taken off the Bag Shelf If it is too large it could blow the bag completely off of the wicket bef...

Страница 11: ...the closer is positioned where it is desired and that all of the ice is out of the Ice Chute Assembly Weigh the bag of ice to verify that the Volumetric Drum Assembly setting is correct CHANGING THE...

Страница 12: ...ol Enclosure close the cover and check that the main power lock out switch on the enclosure cover is in the ON position 7 The power cords are properly connected from the Conveyor Assembly and Closure...

Страница 13: ...e the top and bottom 1 upper and lower main bearings call out 2 and 3 Quarterly 1 Lubricate the end of the blower motor shaft bearings call out 5 with light machine oil Monthly 1 Grease the upper and...

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Страница 18: ...1 Follow all local electrical and safety codes the United States National Electrical Code NEC and the Occupational Safety and Health Act OSHA 2 Motor not included with this unit must be securely and a...

Страница 19: ...urface aligning motor and reducer couplings Install spider cushions between coupling bodies Assemble reducer to mounting surface using four 5 16 diameter bolts Do not tighten at this time Align input...

Страница 20: ...ust change a component or the location of a component in your installation to bring the overhung load within the limit To increase the operating life of the speed reducer bearings design your installa...

Страница 21: ...ve been replaced no change in the shim stack Ref Figure 5 No 17 should be required unless due to wear on parts Check end play before disassembly 6 When replacing bearings care should be exercised that...

Страница 22: ...replace if necessary Intermittent rotation of output shaft Damaged gear assembly possibly Replace gear and if possible avoid caused by shock load shock load Excessive noise 1 Bearings worn 1 Replace 2...

Страница 23: ...ollowing information Model number Serial number if any Part description and number as shown in parts list Address parts correspondence to Grainger Parts P O Box 3074 1657 Shermer Road Northbrook IL 60...

Страница 24: ...84264 1 24 Key projecting input XK3 3 20 5 Kit 19282 1 XG20 7 58 Ratio 58 1 2Z310F 84265 1 25 Label oil XLAB 49 1 6 Input ball bearing front XBB 20 47 14M 1 Anti seize compound XLT 1 1 7 Input gasket...

Страница 25: ...regulations governing sales construction installation and or use of products for certain purposes which may vary from those in neighboring areas While Dayton attempts to assure that its products comp...

Страница 26: ...r additional information pertaining to a specific model in this series refer to Specifications Figure 1 General Safety Information 1 Follow all local electrical and safety codes the United States Nati...

Страница 27: ...ttach motor to speed reducer See Figure 3 Do not exceed motor HP and torque rating indicated on nameplate in Specifications a Speed reducer is to be used with any NEMA Frame 56C face mounted 1725 RPM...

Страница 28: ...misalignment Thrust Capacity Chart Model Thrust Capacity 2Z932F 399 Lbs 2Z933F 382 2Z934F 295 2Z935F 247 c Maximum axial thrust see chart above NOTE Chart ratings are calculated at Full Catalog Outpu...

Страница 29: ...g information Model number Serial number if any Part description and number as shown in parts list Address parts correspondence to Grainger Parts P O Box 3074 1657 Shermer Road Northbrook IL 60065 307...

Страница 30: ...reduction pinion 13T Kit 84393 1 13T Kit 8 4391 1 13T Kit 84391 1 13T Kit 84392 1 20 Ball bearing input XBB 20 47 14M 1 XBB 20 47 14M 1 XBB 20 47 14M 1 XBB 20 47 14M 1 21 Snap ring XTRN5000 185 1 XTRN...

Страница 31: ...Service Record 6 Dayton Operating Instructions and Parts Manual 2Z932F thru 2Z935F Dayton Speed Reducers Date Maintenance performed Replacement components required 31...

Страница 32: ...ft 1 Poor electrical connection 1 Check connection 2 Damaged gear assembly possibly 2 Replace gear and if possible avoid shock caused by shock load load Excessive noise 1 Bearings worn 1 Replace 2 Bel...

Страница 33: ...regulations governing sales construction installation and or use of products for certain purposes which may vary from those in neighboring areas While Dayton attempts to assure that its products comp...

Страница 34: ...115 Speed RPM 60 Torque in lbs 240 Input HP 1 4 Ratio 1 28 6 Amps 3 97 Hz 60 Enclosure TEFC Maximum overhung load on center of output shaft CAD DRAWING WIRING DIAGRAM SPECIFICATIONS Gearhead Specific...

Страница 35: ...class 9 heat treated steel 1st stage helical metal balance spur metal Bearings Ball Output and Needle Motor Specifications Motor Type Split Phase on 482 3 Phase Inverter Duty on 485 Rotation Reversib...

Страница 36: ...Integral Horsepower DC Motor Installation Operating Manual 5 05 MN605 36...

Страница 37: ...2 1 Doweling Bolting 2 2 Power Connection 2 2 Conduit Box 2 2 Power 2 2 Motor Connections 2 2 Thermostats 2 3 Initial Start Up 2 3 Coupled Start Up 2 5 Section 3 Maintenance Troubleshooting 3 1 Gener...

Страница 38: ...Turning The Commutator 3 8 Commutator Undercutting 3 8 Blowers Filters 3 8 Troubleshooting 3 8 Armature Overheating 3 8 Field Coil Overheating 3 9 Excessive Load 3 9 Jogging and Repeated Starts 3 9 He...

Страница 39: ...d to the Baldor plant in Fort Smith Arkansas or one of the Baldor Authorized Service Centers and b the purchaser gives written notification concerning the motor and the claimed defect including the da...

Страница 40: ...are driven by this equipment Improper use can cause serious or fatal injury Only qualified personnel should attempt to install operate or maintain this equipment WARNING Do not by pass or disable pro...

Страница 41: ...e motor lifting hardware is adequate for lifting only the motor Disconnect the load from the motor shaft before moving the motor Caution If eye bolts are used for lifting a motor be sure they are secu...

Страница 42: ...handling and to prevent entry of contaminants 1 To avoid condensation inside the motor do not unpack until the motor has reached room temperature Room temperature is the temperature of the room in wh...

Страница 43: ...shaft load Failure to provide a proper mounting surface may cause vibration misalignment and bearing damage Foundation caps and sole plates are designed to act as spacers for the equipment they suppor...

Страница 44: ...de the conduit box Conduit Box For ease of making connections an oversize conduit box is provided The box can be rotated 360 in 90 increments Power Connect the motor leads as shown on the connection d...

Страница 45: ...this manual 1 The first start up and running of the motor should be with the motor uncoupled from the load 2 Check the direction of rotation by momentarily applying power to the motor 3 With the moto...

Страница 46: ...3 50 60 3 4 3 2 1 6 LM9 508 5012 3 3450 208 230 460 3 50 60 8 2 7 6 3 8 Note Motor mounted blower units Mount on commutator end opposite drive end of motor We supply blowers that are powered by totall...

Страница 47: ...3 The first coupled start up should be without load Check to see that the driven equipment is not transmitting any vibration back to the motor through the coupling or the base Vibrations if any shoul...

Страница 48: ...Section 1 General Information 2 6 Installation Operation MN605 48...

Страница 49: ...r loose mounting bolts Excessive vibration will damage the motor bearings brushes and commutator 5 Listen for unusual noises especially in the area of the bearings Also rubbing or rumbling noises coul...

Страница 50: ...se Speed RPM NEMA IEC Frame Size 2500 1750 1150 800 Up to 210 incl 132 5500 Hrs 12000 Hrs 18000 Hrs 22000 Hrs Over 210 to 280 incl 180 3600 Hrs 9500 Hrs 15000 Hrs 18000 Hrs Over 280 to 360 incl 225 22...

Страница 51: ...ase Outlet Plug 1 Clean all grease fittings 2 Remove grease outlet plug 3 If motor is stopped add the recommended amount of grease If motor is to be greased while running a slightly greater quantity o...

Страница 52: ...with a nut bolt guide assembly for ease in positioning of the brush box During periodic inspections check that electrical connections are tight and properly insulated Brush Springs Brush springs shou...

Страница 53: ...nd has replacement brushes available to retrofit motors Contact your local Baldor District Office or an Authorized Baldor Service Center for technical assistance Do not change brush grades or the numb...

Страница 54: ...ed becomes work hardened and machines into the commutator surface With increased loads and increased spring pressure this condition can be avoided Grooving May result from an overly abrasive brush gra...

Страница 55: ...e end of a stick made of electrically insulated material The motor should be run at about half speed and the stone applied lightly to the commutator surface This operation must be done with no load on...

Страница 56: ...aused by paint or other material on the commutator Blowers Filters Do not use silicone RTV around DC motors as commutator surface damage can occur Intake filters on blowers and louvers of drip proof m...

Страница 57: ...speed It could finally result in premature failure of the motor or control Be sure to use an averaging type ammeter if the motor s power is coming from a rectifier or SCR control Jogging and Repeated...

Страница 58: ...field voltage to 60 with field economy circuit in the control Grounded winding Perform dielectric test and repair as required Improper connections Inspect all electrical connections for proper termina...

Страница 59: ...damage to the commutator Condensation Drains Breathers Stainless steel drains and separate breathers are available Conduit Boxes Optional conduit boxes are available in various sizes to accommodate ac...

Страница 60: ...s insufficient to initiate excitation This procedure is to restore sufficient residual magnetism to self excite Note Loss of residual magnetism can be caused by misconnection reversing the connections...

Страница 61: ...1 A2 S1 S2 Interpole Armature Series Field Series Motor CW Rotation Facing Commutator End Armature A1 A2 S2 S1 Compound or Stabilized Shunt Motor CCW Rotation Facing Commutator End High Voltage Field...

Страница 62: ...Voltage Field Connection Armature Shunt Field Interpole Series Field Comm Field Shunt Field Shunt Motor CW Rotation Facing Commutator End High Voltage Field Connection Armature Shunt Field Interpole F...

Страница 63: ...1 PHONE 713 895 7062 FAX 713 690 4540 DALLAS 3040 QUEBEC DALLAS TX 75247 PHONE 214 634 7271 FAX 214 634 8874 UTAH SALT LAKE CITY 2230 SOUTH MAIN STREET SALT LAKE CITY UT 84115 PHONE 801 832 0127 FAX 8...

Страница 64: ...BALDOR ELECTRIC COMPANY P O Box 2400 Ft Smith AR 72901 2400 479 646 4711 Fax 479 648 5792 Baldor Electric Company MN605 Printed in USA 5 05 64...

Страница 65: ...e Bushing B0043 MFBAGR052 17 2 Flange Bushing B0043 MFBAGR052 20 2 Flange Bushing B0043 MFBAGR052 7 2 Rubber Impact Pad on Sure Fall Paddle B0044 VB482 6 1 Metering Door Axle on Ice Air Chute B0047 MF...

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Страница 77: ...0049 B Conveyor Control Enclosure Assembly incl d on item 6 18 1 B 0050 A 10x36 SS Conveyor Assembly See Appendix A MFBELT020 19 1 B 0040 C SS Bag Shelf Assembly MFBAGR108 20 1 B 0010 D SS Wicket Catc...

Страница 78: ...LG 59 7 F0500005 5 16 SS Lock Washer 60 8 F0401012 SS Hex Head Cap Screws 20 UNC 2A x 75 LG 61 20 F0601016 SS Hex Head Cap Screws 3 8 20 UNC 2A x1 00 LG 62 20 F0600004 SS Flat Washer 63 7 F0600005 SS...

Страница 79: ...ews 20 UNC 2A x 1 5 LG 85 3 F0601020 SS Hex Head Cap Screws 3 8 16 UNC 2A x1 25 LG 86 1 P 000045 SS Keyway x12 LG 87 1 P 000033 SS Keyway 3 16x12 LG 88 5 P 000060 Nylon Tie Cable 89 As req d P 000059...

Страница 80: ...011 9 1 Conveyor Motor Mount SS MFBELT012 10 1 Conveyor Chain Guard 304 SS MFBELT013 11 2 Conveyor Drive Bearing Bracket MFBELT014 12 2 Conveyor Idler Bearing Bracket MFBELT015 13 1 3 Conveyor Body Li...

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Страница 82: ...s Maintain adequate ventilation Recommended Frequency of Cleaning Recommended weekly or more often if necessary Procedure Remove residual ice and drain Shut down and lock out unit electrical When esse...

Страница 83: ...llowance for labor transportation or product loss will be allowed THIS WARRANTY shall not apply to said equipment or any part thereof which has been subject to accident negligence abuse misuse damage...

Страница 84: ...DECAL REORDER SHEET DECAL NUMBER DECAL IDENTIFICATION D001 D002 D003 D004 D005 84...

Страница 85: ...DECAL REORDER SHEET DECAL NUMBER DECAL IDENTIFICATION D006 D007 D008 D009 85...

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