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Table of CoNTeNTS

CHaPTer 8: TroUbleSHooTiNG

8.1

Electrical Diagram ..................................................................................................... 32

8.2

Motor Control Board (MCB) LED Instructions ........................................................... 35

8.3

Daughter Board LED Instructions .............................................................................. 37

8.4

Error Messages on Console ...................................................................................... 38

8.5

Error Message Troubleshooting ................................................................................. 39

8.6

Error Blink Codes ....................................................................................................... 45

8.7

Troubleshooting - No Power to Console .................................................................... 46

8.8

Troubleshooting - Fan Not Working ........................................................................... 47

8.9

Troubleshooting - Emergency Stop Errors ................................................................. 48

8.10

Troubleshooting - Entertainment Keypad Issues ....................................................... 49

8.11.1

Entertainment Troubleshooting - Overview ................................................................ 50

8.11.2

Entertainment Troubleshooting - Picture Fuzzy or Unclear ...................................... 51

8.11.3

Entertainment Troubleshooting - TV will not turn on .................................................. 52

8.11.4

Entertainment Troubleshooting - Controller Issues .................................................... 53

CHaPTer 9: ParT rePlaCemeNT GUide

9.1

Plastic Shroud Removal ............................................................................................. 54

9.2

Rear Roller Removal ................................................................................................. 55

9.3

Running Deck Removal ............................................................................................ 56

9.4

Running Deck Cushion Replacement ........................................................................ 57

9.5

Front Roller Removal ................................................................................................. 58

9.6

Running Belt Replacement ....................................................................................... 59

9.7

Side Rail Removal...................................................................................................... 60

9.8

Motor Control Board (MCB) Removal ....................................................................... 61

9.9

Motor Removal ........................................................................................................... 62

9.10

Drive Belt Replacement ............................................................................................ 63

9.11

Speed Sensor Replacement ..................................................................................... 64

9.12

Incline Motor Replacement ........................................................................................ 65

9.13

Console Removal ....................................................................................................... 67

9.14

Console Mast Arm Replacement ................................................................................... 68

9.15

Console Cable Replacement .......................................................................................... 70

9.16

Handlebar Service ...................................................................................................... 72

9.17

Emergency Stop Switch Replacement ....................................................................... 73

9.18

Heart Rate Board Replacement ................................................................................ 74

9.19

Blower Motor Replacement ....................................................................................... 75

9.20

Overlay Replacement ................................................................................................. 76

CHaPTer 10: Treadmill SPeCifiCaTioNS aNd aSSembly GUide

10.1

Treadmill Specifications ............................................................................................. 78

10.2

Fasteners and Assembly Tools .................................................................................. 80

10.3

Assembly Instructions ............................................................................................... 81

10.4

Leveling the Unit ........................................................................................................ 85

10.5

Entering the Serial Numbers into the Console........................................................... 86

10.6

TV Programming Instructions..................................................................................... 87

CHaPTer 11: SofTWare UPGrade iNSTrUCTioNS

11.1

Software Upgrade Instructions .................................................................................. 89

Содержание T7X-01

Страница 1: ...T 7 x 0 1 T r e a d m i l l S ER V I C E MA N U A l...

Страница 2: ......

Страница 3: ...al Workout Operation 9 4 3 Operating Level Based Programs 9 4 4 Heart Rate Control Workout Operation 10 4 5 Fitness Test Workout Operation 10 CHAPTER 5 Manager MODE 5 1 Using Manager Mode 13 5 2 Manag...

Страница 4: ...ller Removal 55 9 3 Running Deck Removal 56 9 4 Running Deck Cushion Replacement 57 9 5 Front Roller Removal 58 9 6 Running Belt Replacement 59 9 7 Side Rail Removal 60 9 8 Motor Control Board MCB Rem...

Страница 5: ...1 1 1 Serial Number Location Chapter 1 Serial number location...

Страница 6: ...quipment read all instructions before operating the Matrix Treadmill Please leave a 78 75 2000 mm x 39 50 1000 mm landing zone behind the treadmill This zone is to allow easy access to the treadmill a...

Страница 7: ...ons that may be associated with using this product An appliance should never be left unattended when plugged in Unplug from the outlet when not in use and before putting on or tak ing off parts This p...

Страница 8: ...s is to locate the main circuit breaker box and turn off the breaker s one at a time Once a breaker has been turned off the only thing that should not have power to it is the treadmill No lamps vendin...

Страница 9: ...und the equipment free from dust and dirt Chapter 3 PREVENTATIVE MAINTENANCE 3 1 recommended cleaning tips 3 2 Check for damaged parts DO NOT use any equipment that is damaged or has worn or broken pa...

Страница 10: ...ention the latest version will always be available on the Matrix web site at www matrixfitness com DAILY MAINTENANCE ITEMS 1 Clean the entire machine using water and mild detergent such as Simple Gree...

Страница 11: ...e the two hex head bolts on the rear of the treadmill The bolts are located at each end of the frame at the back of the treadmill These bolts adjust the rear roller Do not adjust until the treadmill i...

Страница 12: ...r workout setup Speed adjustment during workout COOL DOWN Puts the treadmill into Cool Down mode Cool Down time is dependent on the length of the workout Workouts 19 minutes and shorter will have a co...

Страница 13: ...f all fitness levels The following information will briefly explain the workout and how to program the treadmill for each workout selection ROLLING HILLS WORKOUT OPERATION Rolling Hills is a level bas...

Страница 14: ...admill will gradually increase speed to 4 5 mph 7 2 kph The actual test begins at 4 5 mph 7 2 kph STAGE 2 After one minute the treadmill incline will increase to 2 STAGE 3 After one minute the treadmi...

Страница 15: ...4 10 00 74 9 11 1 10 15 76 3 11 2 10 30 77 7 11 3 10 45 79 1 11 4 11 00 80 CARDIOVASCULAR FITNESS PERCENTILeS Chapter 4 Console overlay and workout description Males VO2 max ml kg min 0 29 30 39 40 4...

Страница 16: ...1 Choose MILITARY TEST by pressing the fitness test workout button until your desired branch test is shown in the message window and press enter 2 Enter the user s age using the ARROW KEYS or the NUMB...

Страница 17: ...is divided into 6 tabs They are About Time Speed Defaults Language and TV 3 Choose a tab by touching the button next to the desired tab 4 Each of the tabs have options that will appear once you have...

Страница 18: ...ted Distance Total distance displayed in native units miles or kilometers Not editable Cannot be modifed Accumulated Time Total time Not editable Cannot be modified Software Versions Software version...

Страница 19: ...ts during peak and non peak hours of traffic Maximum 99 Minimum 5 Default Time Default 30 Minutes This option controls the default program time Maximum Maximum Time Setting Minimum 5 Pause Time Defaul...

Страница 20: ...rams Displayed in native units miles or kilometers Maximum 15 MPH 24 1 KPH Minimum 0 5 MPH 0 8 KPH Start Speed Default 0 5 MPH 0 8 KPH This option controls the speed for all programs Displayed in nati...

Страница 21: ...he target heart rate calculations Maximum 100 Minimum 10 Default Weight Default 150 lb 68 KG This option controls the default weight used in the calorie calculations Displayed in native units pounds o...

Страница 22: ...function defaults descriptions modified Language Select Default Language This option allow the user to select the flag for the specific language shown on the display N A 5 6 manager mode tab 5 chapter...

Страница 23: ...r 5 manager mode Flag Unit Mile mile KM KM KM KM KM 5 6 manager mode Tab 5 continued Language English German Spanish flag unit km km km km km km km km LANGUAGE CHINESE PORTUGUESE FRENCH Dutch iTALIAN...

Страница 24: ...fault 1 This option controls the default TV volume on start up Maximum 17 Minimum 1 Tuner Available Default Yes This option controls the default TV function YES or NO Setup This option is for setting...

Страница 25: ...divided into 5 tabs They are Calibration Statistics Errors Clubs and Club ID 3 Choose a tab by touching the button next to the desired tab 4 Each of the tabs have options that will appear once you ha...

Страница 26: ...ed Auto Calibration This option is to calibrate the incline parameters N A Manual Cal Incline Minimum This option controls the minimum incline parameter Range 2500 12000 Manual Cal Incline Maximum Thi...

Страница 27: ...23 engineering mode function defaults descriptions modified Statistics This option displays workout information N A 6 3 engineering mode tab 2 chapter 6 engineering mode...

Страница 28: ...24 engineering mode function defaults descriptions modified Errors This option displays the error code history N A 6 4 engineering mode tab 3 chapter 6 engineering mode...

Страница 29: ...engineering mode function defaults descriptions modified Clubs Default MATRIX This option allows the user to select the screen header from a list N A 6 5 engineering mode tab 4 chapter 6 engineering m...

Страница 30: ...ngineering mode function defaults descriptions modified Club ID This option is to record the club ID of the club that the equipment is located at N A 6 6 engineering mode tab 5 chapter 6 engineering m...

Страница 31: ...on the display 2 Service Mode is divided into 4 tabs They are Setup Test Log and Date Time 3 Choose a tab by touching the button next to the desired tab 4 Each of the tabs have options that will appea...

Страница 32: ...model N A Serial Number This option displays the serial number of the console and frame N A Accumulated Distance This option displays the total distance Displayed in native units miles or kilometers N...

Страница 33: ...7 service mode function defaults descriptions modified Auto Calibration This option is to calibrate the incline parameters N A Keypad This option is for a keypad test N A service mode Test 7 3 service...

Страница 34: ...30 chapter 7 service mode service mode function defaults descriptions modified Log This option record key component replacement history N A 7 4 service mode tab 3...

Страница 35: ...31 service mode function defaults descriptions modified Date Time This option is to set the current date and time on the machine N A chapter 7 service mode 7 5 service mode tab 4...

Страница 36: ...32 Chapter 8 TROUBLESHOOTING 8 1 Electrical Diagram...

Страница 37: ...33 P29 Digital Communication Wire 8 1 Electrical Diagram Chapter 8 Troubleshooting...

Страница 38: ...34 Chapter 8 TROUBLESHOOTING N95 UCB Little Board Wire N97 Hand Pulse Wire 8 1 Electrical Diagrams...

Страница 39: ...35 8 2 MCB LED Instructions Chapter 8 Troubleshooting...

Страница 40: ...l to the upper console 3 LED 5 indicates system status mode Currently 3 modes are defined safe mode stand by mode and run mode They are defined as follows a Safe Mode When the controller s safety rela...

Страница 41: ...tor Description Diagnostic 1 LED 1 Indicates the PCB with Daughter Board communication present Diagnostic 2 LED 2 Indicates the MCB with Daughter Board communication present Power alive LED 3 Indicate...

Страница 42: ...or Drive Fault Report created by the motor controller only used for AC motors 0x02B1 The emergency circuit on the interface board failed 0x02B2 The emergency circuit on the interface board active 0x03...

Страница 43: ...the calibration procedure If the unit passes auto calibration delete the error log the unit is operational d IF AUTO CALIBRATION FAILS press the button next to GO TO VALUE across from INCLINE MIN on t...

Страница 44: ...should flash If it does not replace speed sensor Figure A c If the LED is flashing with belt movement replace MCB Signal Wire Figure B Error Messages 0x02AE and 0x02AF 1 CAUSE Checksum failure on crit...

Страница 45: ...r Figure A c If the LED is flashing with belt movement replace MCB Signal Wire Figure B Figure A Figure B Error Messages 0x02B1 and 0x02B2 1 CAUSE The emergency circuit on the interface board fails 0x...

Страница 46: ...of the Digital Communication Wire at the daughter board Figure A b If no signal is present through the Digital Communication Wire LED 1 on the Daughter Board should be unlit Figure B c Replace the Di...

Страница 47: ...Board to the MCB Figure A b If no signal is present through the MCB signal wire LED 2 on the Daughter Board should be unlit Figure B c Replace the MCB signal wire d Replace the Daughter Board Error m...

Страница 48: ...received command code from the console is correct and is supported but it has less or more data arguments 2 SOLUTION a Turn the power off on b If the issue is not resolved by a power reset replace the...

Страница 49: ...mand Soft Fault 12 Phase Over Current RMS Soft Fault 13 Faulty Speed Sensor Soft Fault 14 Heat Sink Over Temperature Hard Fault 15 Over Temp on Motor or Drive Hard Fault 16 Reserved N A 17 Brake Gate...

Страница 50: ...k cover onto the console and remove the cover a Use a multi meter to check the DC voltage at pins 1 and 2 at J9 on the console control board Figure A The voltage should be about 12VDC b If it is not r...

Страница 51: ...ge at pins 1 and 2 at J7 on the console control board The voltage should be between 7 5 and 11 7 VDC b If the voltage is not between 7 5 and 11 7 VDC replace the console control board c If the voltage...

Страница 52: ...le and remove the cover a Disconnect the emergency stop and do an ohm reading with a multi meter on the emergency stop wire The switch should have an ohm reading when the switch is up and no ohm readi...

Страница 53: ...e display c Press the key next to KEYPAD on the display d The entertainment keypad can now be tested Press various keys to see if the console is recognizing the correct keys Figure A If not proceed to...

Страница 54: ...TV is mounted compare your machine to Figure D which shows a TV directly mounted to the Treadmill Figure E shows a TV mounted using a TV stand separate from the machine 4 For Matrix produced and mount...

Страница 55: ...ur machine by removing the console back Figure C Make sure you have no damage kinks cuts etc and no stray wires or poor fittings on the ends of the cables Fittings should look like Figure D with a cle...

Страница 56: ...er Figure B and also check the electrical connection at the console Figure C 3 After you have verified all connections are secure and problem still exists verify power at the outlet Figure D If the ou...

Страница 57: ...into the back of the console as shown in Figure C 3 If possible replace the controller cable by swapping it from a known working unit If the cable from the controller to the TV tests bad contact Matr...

Страница 58: ...al 1 Remove the front shroud using a 6 mm Allen wrench Figures A B 2 The shroud is split into two pieces The upper shroud is held with two screws and velcro the lower shroud is held with four screws 3...

Страница 59: ...the machine 2 Remove one of the end caps using a Phillips screwdriver Figure A 3 Remove both roller adjustment screws using an 8 mm Allen wrench Figure B 4 Remove the roller from the running belt Figu...

Страница 60: ...Remove the running deck from the running belt Figures B C 4 Be careful not to pinch fingers during removal installation of the running deck 5 The running deck is waxed on both sides so opposite side...

Страница 61: ...outlined in Section 9 3 2 Hold the running deck cushion bolt with a 5 mm Allen wrench loosen the nut with 13 mm socket Figure A B 3 For the rear cushion hold the cushion and remove the 13 mm nut Figu...

Страница 62: ...re remove the spring from the drive belt tensioner The tensioner should now pivot away from the drive belt Figures A B 3 Remove the front roller mounting screws using an 8 mm Allen wrench Figures C D...

Страница 63: ...outlined in Section 9 2 3 Remove the running deck as outlined in Section 9 3 4 Remove the front roller as outlined in Section 9 5 5 Remove the running belt and replace with a new belt Figures A B 6 Ne...

Страница 64: ...frame using a 5 mm Allen wrench Figure B 3 Slide the rail off the back of the treadmill Figures C D 4 After reinstalling the side rail make sure the end cap is on first before tightening the screws fo...

Страница 65: ...ined in Section 9 1 3 Cut any wire ties that are secured to the MCB panel Figure A 4 Disconnect the wires from the MCB seven total connections Figure B 5 Remove the two MCB mounting screws using a Phi...

Страница 66: ...outlined in Section 9 5 4 Disconnect the motor power cable from the MCB Figure A 5 Using an 8 mm Allen wrench remove the four motor mounting screws Figure B 6 Lift the motor away from the treadmill Fi...

Страница 67: ...er from the drive belt as outlined in Section 9 5 3 Remove the front roller screw on the drive belt side and loosen the screw on the opposite side Figure A 4 Lift the roller and remove the old drive b...

Страница 68: ...Section 9 1 3 Remove the speed sensor from the left side of the motor using a Phillips screwdriver Figure A 4 Cut the wire ties holding the speed sensor wire to the motor and MCB Figures B C 5 Unplug...

Страница 69: ...p from the pin attaching the incline motor to the rack Figure B C 3 Disconnect the incline motor power cable from the MCB Figure D 4 Disconnect the pin from the incline motor Figure E 5 Lift the incli...

Страница 70: ...66 9 12 Incline Motor RemovaL continued Chapter 9 Part Replacement Guide Figure D Figure E Figure F Figure G...

Страница 71: ...machine 2 Remove the six 6 mm screws from underneath the console There are arrows stamped in the plastic at the proper openings Figure A 3 Disconnect the wires from the console and set the console asi...

Страница 72: ...emove the right side upper plastic cover Figures C D E 6 Cut the wire ties and begin to unthread the console cable Figures F G 7 Remove the screws holding the console frame to the mast arms with a 6 m...

Страница 73: ...69 9 14 CONSOLE MAST ARM REPLACEMENT CONTINUED Chapter 9 Part Replacement Guide Figure F Figure G Figure H Figure I Figure j Figure K...

Страница 74: ...to unthread the wire harness Figures F G 7 Remove the spiral protective wrap from the top and bottom portion of the wire harness Figures H I 8 Attach a pulling wire to the top of the defective consol...

Страница 75: ...71 9 15 CONSOLE CABLE REPLACEMENT CONTINUED Chapter 9 Part Replacement Guide Figure F Figure G Figure H Figure I Figure J Figure K...

Страница 76: ...hillips screwdriver from the underside of the bar 3 Once the screws are removed lift the part carefully and disconnect any wire connections to fully remove the handle bar 4 Replace the parts as needed...

Страница 77: ...ift the button from the bracket by pulling one side out at a time Figure B 5 Use a Phillips screwdriver to remove two screws one from each side of the mounting bracket Figure C 6 Turn the bracket and...

Страница 78: ...e board is located in front of the red Emergency Stop button Figure A 4 Disconnect wires from each side of the heart rate board Figure B 5 Use a Phillips screwdriver to remove two screws one from each...

Страница 79: ...the wire connections from the main circuit board to completely split the front and rear sections Figure B 5 Use a Phillips screwdriver to remove two screws and washers holding the blower motor in pla...

Страница 80: ...rlay Figure D 7 Peel part of the protective film from the back of the overlay Figure E 8 Push the overlay ribbon cable through the hole in the console and plug it in Figure F 9 Match the overlay to th...

Страница 81: ...77 9 20 overlay replacement continued chapter 9 part replacement guide Figure E Figure F Figure G Figure H Figure I Figure J...

Страница 82: ...CD Display Feedback Time Distance Calories Calories per Hour Speed Incline Pace Heart Rate METS Watts Profile User Defined Multi Language Display Yes English German French Italian Spanish Dutch Portug...

Страница 83: ...ical Receptacle Plug NEMA 5 20R 120V Electrical Receptacle Plug NEMA 6 20R 220V Electrical Requirements 120 volt 20 amps dedicated circuit required non looped grounded Electrical Requirements 220 volt...

Страница 84: ...hite 17 004539 AD Socket Head Cap Screw M8 x 1 25P x 25mm 2 Blue 19 0000088905 Spacer 6 2 x 12 0 x 1 6 2 Blue 15 004859 AC Button Socket Head Cap Screw M8 x 1 25 x 20 mm 6 Red 14 0000086571 Flat Washe...

Страница 85: ...atrix customer service at 866 693 4863 to report any missing items ASSEMBLY INSTRUCTIONS Please make sure that the power cord is not plugged into the wall outlet while completing the following procedu...

Страница 86: ...item 12 socket head cap screw item 14 flat washer and item 11 socket head cap screw Assembly Tip It is much easier to accomplish this task if the console base is left inside its shipping container Ope...

Страница 87: ...ast which is closest to the running belt Make all appropriate wire connections within the motor compartment Open Yellow Assembly Bag Make appropriate wire connections to the faceplate and then assembl...

Страница 88: ...already assembled on the treadmill Replace the motor cover s and power the treadmill on The power button is located next to the power cord inlet Assembly COMPLETE Assembly is complete the running bel...

Страница 89: ...sues Use of a level is recommended Remove the leveling shim provided on the underside of the treadmill The shim can be found mounted on the underside of the right hand side rail Remove the rear foot o...

Страница 90: ...ress Serial Number on the display 3 Choose Platform Figure A or Console Figure B 4 Enter the serial number of the console or platform using the upper number keypad and then press OK Only the final 9 d...

Страница 91: ...ight of the Menu Figure D and go down to CHANNEL SCAN use the volume button to select it Figure E 7 Move the cursor down to START TO SCAN and use the volume button to select it Figure F 8 If the chann...

Страница 92: ...88 figure e figure f figure g figure h 10 6 tv programming instructions continued Chapter 10 Treadmill specifications and assembly guide...

Страница 93: ...e of the scheduled process will be displayed in the bottom right corner of the display Figure C 5 When the update is complete the display will ask you to remove the USB drive Figure D Once the USB dri...

Страница 94: ...90 11 1 software upgrade instructions continued chapter 11 software upgrade instructions Figure D Figure E Figure F Figure G...

Страница 95: ...91 NOTEs...

Страница 96: ...92 MATrix Fitness systems corp 1610 Landmark Drive Cottage Grove wi 53527 USA TOLL FREE 866 693 4863 www matrixfitness com FAX 608 839 1717 ko REV 01...

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