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CHaPTer 10: Treadmill SPeCifiCaTioNS aNd aSSembly GUide

23) Plug the TV power wire into the port at the base of the treadmill (Figure Y).

24) Plug a network cable into the port at the base of the treadmill is using wired internet (Figure Z).

25) The PCTV should now be programmed as outlined in the PCTV owner's or service manuals.

10.5 PCTV braCkeT iNSTallaTioN iNSTrUCTioNS - CoNTiNUed

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Содержание T3X-05

Страница 1: ...T 3 x 0 5 T r e a d m i l l S ER V I C E MA N U A l...

Страница 2: ...1 Using Manager Mode 12 5 2 Manager Mode Overview 12 CHAPTER 6 ENGINEERING MODE 6 1 Using Engineering Mode 13 6 2 Engineering Mode Overview 13 CHAPTER 7 SERVICE MODE 7 1 Using Service Mode 14 7 2 Serv...

Страница 3: ...Replacement 47 9 14 Cup Holder Replacement 49 9 15 Console Frame Replacement 50 9 16 Heart Rate Board Service 52 9 17 Handlebar Frame Replacement 53 9 18 Heart Rate Handlebar Replacement 54 9 19 Hear...

Страница 4: ...1 1 1 Serial Number Location Chapter 1 Serial number Location Console Serial number location Frame Serial number location...

Страница 5: ...ill in an area with cool temperatures and low humidity Please leave a clear zone behind the treadmill that is at least the width of the treadmill and at least 79 2000 mm long This zone must be clear o...

Страница 6: ...this product An appliance should never be left unattended when plugged in Unplug from the outlet when not in use and before putting on or tak ing off parts This product must be used for its intended p...

Страница 7: ...circuit requirement the proper gauge wire must be used from the circuit breaker box to each outlet that will have the maximum number of units running off of it If the distance from the circuit breake...

Страница 8: ...to soap ratio Lint free 100 cotton cleaning cloths or Micro fiber cleaning cloths Vacuum Shop Vac with extendable hose and soft brush attachment DAILY 1 Wipe down the unit after each use with a mild d...

Страница 9: ...of the running belt It should be centered on the running deck See Section 3 5 for instructions for aligning the belt 2 Check the running belt for proper tension adjust as needed see Section 3 5 NOTE...

Страница 10: ...ure to follow the directions below STEP 1 Locate the two hex head bolts on the rear of the treadmill The bolts are located at each end of the frame at the back of the treadmill These bolts adjust the...

Страница 11: ...workout information if the Toggle Display button is pushed and held down for 3 seconds H Emergency stop Immobilization To stop all functions and immobilize the unit The emergency stop on this treadmil...

Страница 12: ...value providing an accurate weight helps to ensure an accurate caloric expenditure rating for each user using the INCLINE or SPEED KEYS and press ENTER 5 Press GO to begin the workout The display wil...

Страница 13: ...dually increase speed to 4 5 mph 7 2 kph The actual test begins at 4 5 mph 7 2 kph STAGE 2 After one minute the treadmill incline will increase to 2 STAGE 3 After one minute the treadmill speed increa...

Страница 14: ...8 43 9 41 0 36 8 EXCEL LENT 44 2 41 0 39 5 35 2 41 0 38 6 36 3 32 3 GOOD 38 1 36 7 33 8 30 9 36 7 34 6 32 3 29 4 FAIR 35 2 33 8 30 9 28 2 33 8 32 3 29 5 26 9 POOR 32 3 30 5 28 3 25 5 30 6 28 7 26 5 2...

Страница 15: ...OWN for 3 5 seconds accumulated time N A N A 65 000 hours Hour Total time on treadmill not editable TO RESET Press and hold INCLINE DOWN and SPEED DOWN for 3 5 seconds software N A N A N A N A Softwar...

Страница 16: ...to the limited LED characters 2 layers are used to enter the serial number First Layer PPPPP V PPPPP is the product name V is the version If the version is A just leave this blank Second Layer YY MM...

Страница 17: ...check each set of LEDs on the display sequentially Service 2 Keypad Test Press any key and the display should show the corresponding message Service 3 Distance Time Distance Mile 0 99999 Kilometer 0...

Страница 18: ...15 8 1 Electrical DiagramS Chapter 8 Troubleshooting...

Страница 19: ...16 8 1 Electrical DiagramS Continued Chapter 8 Troubleshooting DIgital Communication Wire Grip Sensor Wire...

Страница 20: ...17 8 1 Electrical DiagramS Continued Chapter 8 Troubleshooting H P WIRE KEYPAD Wire...

Страница 21: ...P4 N L U V W JP3 Console Cable JP4 Incline Motor Cable N Power Input white L Power Input Black U Motor Wire red V Motor Wire White W Motor Wire Black Chapter 8 Troubleshooting AC 110V J1 and J4 Short...

Страница 22: ...TIONS PWM Console PWM signal light when the motor is running the light should flash COM Digital communication light FAULT The machine has stopped due to any C class error UP DOWN FF Incline motor stat...

Страница 23: ...cline motor wire connection between the incline motor and MCB Figure A b Run Auto Calibration as outlined in Section 3 4 If the problem still exists refer to the steps below c See if a console signal...

Страница 24: ...MESSAGE 01A4 01A5 01A6 1 cause a 01A4 Main motor U phase disconnection b 01A5 Main motor V phase disconnection c 01A6 Main motor W phase disconnection 2 SOLUTION a Check the connection between motor...

Страница 25: ...ver current of 7 Amps b 01AD Motor over temperature c 02B6 Speed up is over current d 02B7 Speed down is over current e 02B8 Running status over current 2 SOLUTION a Perform an amp draw see instructio...

Страница 26: ...OTING FIGURE A ERROR MESSAGE 01AB 1 cause a Inverter error 2 SOLUTION a When the display is showing an 01AB error the MCB Fault LED should be lit Figure A b If the MCB Fault LED is not lit replace the...

Страница 27: ...er circuit of the motor failed Motor resistance is closed 2 SOLUTION a Check the Motor wire connection between the Motor and MCB Figure A b Press the start key and check the MCB PWM LED Figures B If P...

Страница 28: ...oltage b 02A2 Over low DC bus voltage 2 SOLUTION a Use a multi meter to check if the input power matches local power specifications at the MCB Switch to a different outlet if necessary If a known good...

Страница 29: ...MCB over temperature 2 SOLUTION a Check the Motor wire connection between the Motor and MCB Figure A b Use a multi meter to check the for a resistance value across the 2 blue wires of the motor wire F...

Страница 30: ...inverter sensor is reading the normal rated current is over 10 5 amps for 60 seconds 2 SOLUTION a Use a multi meter to check the 3 points U V W of the motor cable for resistance over 4 Figures A B C I...

Страница 31: ...8 Troubleshooting ERROR MESSAGE 02B9 02BA 02BC 02BD 1 cause a 02B9 The inner memory IC data write error b 02BA The inner memory IC data read error c 02BC Ground connection or fuse error d 02BD Invert...

Страница 32: ...MESSAGE 04A0 1 cause a PCB communication disconnected 2 SOLUTION a Check the console cable connection between the UCB and MCB Figures A B b Replace the console cable if any damage is found c Replace t...

Страница 33: ...MESSAGE 04B0 1 cause a MCB communication disconnected 2 SOLUTION a Check the console cable connection between the UCB and MCB Figures A B b Replace the console cable if any damage is found c Replace t...

Страница 34: ...replace the HR grip wiring this will require replacing the HR handlebar If the ohm reading is correct your issue is not with the HR grip HR wire portion of the HR system b Perform a continuity test on...

Страница 35: ...to the frame with velcro so you will have to pull up with some force Figure B 3 Figure C shows the motor area with the cover removed 4 Reverse Steps 1 2 to install a new motor cover NOTE When reinstal...

Страница 36: ...ove both roller adjustment screws using an 8 mm Allen wrench Figure B 3 Remove the rear roller from the running belt Figures C D 4 Reverse Steps 1 3 to install a new rear roller 5 Test the treadmill f...

Страница 37: ...en wrench Figure B 3 Slide the rail off the back of the treadmill Figures C D 4 Reverse Steps 1 3 to install a new side rail NOTE After reinstalling the side rail make sure the rear end cap is on firs...

Страница 38: ...ck screws using a 5 mm Allen wrench Figure A 4 Remove the running deck from the running belt Figures B C 5 Reverse Steps 1 4 to install a new running deck NOTE The running deck is waxed on both sides...

Страница 39: ...9 4 2 Holding the bolt with a 5 mm Allen wrench loosen the nut with a 13 mm socket Figure A B 3 For the rear cushion hold the cushion and remove the 13 mm nut Figure C 4 Reverse Steps 1 3 to install n...

Страница 40: ...oller mounting screws using an 6 mm Allen wrench Figures B C 4 Use a hook or loop of wire to remove the spring from the drive belt tensioner The tensioner should now pivot away from the drive belt Fig...

Страница 41: ...nning deck as outlined in Section 9 4 4 Remove the front roller as outlined in Section 9 6 5 Remove the running belt Figures A 6 Reverse Steps 1 5 to install a new running belt NOTE New running belts...

Страница 42: ...utlined in Section 9 1 3 Disconnect the wire connectors at the MCB 4 Remove the 2 screws holding each side of the MCB to the frame Figures A B 5 Remove the MCB Figure C 6 Reverse Steps 1 5 to install...

Страница 43: ...ined in Section 9 1 3 Use a hook or loop of wire to remove the spring from the drive belt tensioner Figure A 4 Remove the drive belt tensioner using a 6 mm Allen wrench Figure B 5 Cut any wire ties ho...

Страница 44: ...MCB Figure E 8 Remove the 4 screws holding the motor to the frame Figure F 9 Remove the motor from the treadmill 10 Reverse Steps 1 9 to install a new motor NOTE Be sure that the motor isolator pad i...

Страница 45: ...ove the motor cover as outlined in Section 9 1 3 Use a hook or loop of wire to remove the spring from the drive belt tensioner Figure A 4 The tensioner should now pivot away from the drive belt Figure...

Страница 46: ...rews from front roller Figures E F 8 Lift the roller and remove the old drive belt Figure G 9 Reverse Steps 1 8 to install a new drive belt NOTE After installing a new belt check it for correct alignm...

Страница 47: ...outlined in Section 9 1 3 Lift the treadmill and support it so that the front wheels are off the floor or the unit may be tipped on its side Figure A 4 Remove the cotter pin from the elevation rack p...

Страница 48: ...from the treadmill Figure G 10 Reverse Steps 1 9 to install a new incline motor When placing a new incline motor into position spin the worm screw until the incline range is as short as possible then...

Страница 49: ...ng the back cover onto the console Figure A 3 Remove the 4 screws holding the console onto the console frame Figure B 4 Disconnect the 6 wire connections from the console Figure C 5 Remove the console...

Страница 50: ...le as outlined in Section 9 12 3 Remove the 2 screws holding the emergency stop key to the emergency stop frame Figure A 4 Remove the 2 screws holding the emergency stop frame to the console frame Fig...

Страница 51: ...n the top and the bottom of the emergency stop switch Figure F 8 Once the tabs are depressed the emergency stop can be removed from the emergency stop frame Figure G 9 Reverse Steps 1 8 to install a n...

Страница 52: ...lacement Guide 1 Remove the console as outlined in Section 9 12 2 Remove the 3 screws holding the cup holder to the console frame Figure A B 3 Remove the cup holder Figure C 4 Reverse Steps 1 3 to ins...

Страница 53: ...ined in Section 9 12 3 Remove the 2 screws on each side holding the console frame to the handlebar frame Figure A 4 Remove the 3 screws on each side holding the cup holder to the console frame Figure...

Страница 54: ...Replacement Guide 9 15 console frame replacement CONTINUED 7 Remove the console frame Figure E 8 Reverse Steps 1 7 to install a new console frame 9 Test the treadmill for function as outlined in Sect...

Страница 55: ...s outlined in Section 9 12 3 Disconnect the wire connections that go to the heart rate board Figure A B 4 Depress the 4 spacer supports holding the heart rate board to the console frame and remove it...

Страница 56: ...each side holding the handlebar frame to the console mast Figure A 5 Lift the handlebar frame up and away from the console mast Figure B NOTE The console cable wiring will need to be removed from the...

Страница 57: ...console mast Figure B NOTE The console cable wiring will need to be removed from the handlebar frame on the user s right side as it is removed 6 Remove the screw on each side holding the heart rate ha...

Страница 58: ...f the HR grip together Figure A 3 Disconnect the white wire from the bottom HR terminal and remove it Figure B 4 Disconnect the red wire from the top HR terminal and remove it Figure C 5 Reverse Steps...

Страница 59: ...1 6 Remove the 4 screws holding the console mast to the base frame Figure A 7 Remove the console mast NOTE You will need to pull the console cable wiring through the hole in the bottom of the right s...

Страница 60: ...to the procedure in Section 3 5 3 Once Auto Calibration has been run and the running belt is centered press GO on the display Listen for any odd noises or squeaks 4 Press the INCLINE UP key until the...

Страница 61: ...erman French Italian Spanish Dutch Portuguese Japanese Swedish Finnish Workouts Manual Rolling Hills Fat Burn 5k Target HR Gerkin Protocol Army PFT Navy PRT Marine PFT Air Force PRT Physical Efficienc...

Страница 62: ...Fasteners and Assembly tools frame set CONSOLE SET part part name diagram specification quantity color 41 Hex Head Cap Screw M8 x 1 25P x 40L 4 Yellow Chapter 10 Treadmill specifications and assembly...

Страница 63: ...readmill carefully read and follow these steps Chapter 10 Treadmill specifications and assembly guide A Cut the yellow banding straps and lift the running deck upward to remove all contents from under...

Страница 64: ...15 button head screw and 12 flat washer Note Make sure the arrows on the mast rings are pointing upward towards the console when sliding into place C Pull the HR wires through handlebars using wire pu...

Страница 65: ...ect the contact HR wires Make all appropriate wire connections within the motor compartment A Re assemble motor cover to treadmill base using pre attached screws Before the first use B Lubricate the t...

Страница 66: ...to remove the existing HR overlay on the console Figure C 3 Slide the ribbon cable of the entertainment keypad overlay through the slot in the console Figure D 4 Peel the protective film from the bac...

Страница 67: ...jack plastic and wiring into the console Figure H 9 Plug the headphone wire into the MYE TV port on the translator board Figure I 10 Mount the front plate to the TV using 2 screws sent with the brack...

Страница 68: ...V to the bracket using 4 screws sent with the TV Figure N 15 Make sure that the tabs on the front plate are tucked behind the console faceplate to create a seamless look Figure O 16 Plug the coax cabl...

Страница 69: ...ller wire into the port on the TV Figure T 20 Install the console back cover removed in Step 2 Figure U NOTE Make sure that the coax power and controller wires are tucked in the slot in the cover crea...

Страница 70: ...sembly guide 10 4 MYE TV Bracket Installation instructions Continued 23 Plug the TV power wire into the port at the base of the treadmill Figure Y 24 A channel scan should be done using the instructio...

Страница 71: ...et wire and controller wire to the console frame Figure C 3 Mount the TV bracket to the frame using 4 socket head screws sent with the bracket kit Figure D 4 Remove the blank head phone plate from the...

Страница 72: ...nstall the coax adaptor sent with the bracket kit to the coax cable coming from the base of the unit Figure I and connect the coax extension cable to the cable coming from the base of the unit Figure...

Страница 73: ...m being made 12 Plug the coax cable into the port on the TV Figure M 13 Plug the power wire into the port on the TV Figure N 14 Plug the controller wire into the port on the TV Figure O 15 Plug the ne...

Страница 74: ...te to create a seamless look Figure T 20 Install the console back cover removed in Step 2 Figure U NOTE Make sure that the coax power net and controller wires are tucked in the slot in the cover creat...

Страница 75: ...at the base of the treadmill Figure Y 24 Plug a network cable into the port at the base of the treadmill is using wired internet Figure Z 25 The PCTV should now be programmed as outlined in the PCTV o...

Страница 76: ...e USB flash drive into the USB port on the console Figure C 4 When the display is showing the standard start up screen hold the PAUSE and Manual keys on the keypad Press the SPEED UP or DOWN keys to c...

Страница 77: ...74 NOTES...

Страница 78: ...75 MATrix Fitness systems corp 1610 Landmark Drive Cottage Grove wi 53527 USA TOLL FREE 866 693 4863 www matrixfitness com FAX 608 839 1717 REV 01 KO...

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