background image

 Before approaching the genera-

tor disconnect one of the poles of the starter battery
so  it cannot be accidentally started up.

5.1  Routine maintenance of the engine

The regular maintenence that must be carried out on the
engine are shown on the table.
For more detailed information, consult the manual sup-
plied by the engine manufacturer that accompanies each
generator .

 Use the dipstick to check the oil

level [fig. 4, ref. 1]. The level must always be
between the MAX. and MIN notches on the dipstick
[fig. 4, ref. 2] .

5.2 Changing engine oil and oil filter

The engine sump has the following capacity:
IS13.5 - 5.5qt.
IS18.5 - 6.1qt.
IS23 - 10.8qt.

Oil must be poured in and topped off through the hole [fig.
7, ref. 1 - 2].
To change the oil the engine sump, remove the dipstick
[fig. 4, ref. 2], remove the screw that serves as a cap and
use the extraction pump [fig. 7, ref. 3].
Drain the oil while it is still warm enough to allow it to drain
off easily.
See Table “A”, fig. 4 for information on recommended oils.

 The engine oil must be changed

for the first time after 50 hours of generator opera-
tion; the second and subsequent oil changes can
take place every 200 hours.

 For more detailed information on

engine lubrication consult the engine use and main-
tenance manual that accompanies the generator.

 Do not dump used oil as it is a

polluting product. Deliver the lubricating oil to the
collection centers that are responsible for the disposal
of oil.

 Do not allow the engine oil to

come into contact with the skin. During mainte-
nance operations use protective gloves and goggles.
If the lubricating oil comes into contact with the eyes
or skin, wash the affected part immediately and
thoroughly with soap and water.

To replace the engine oil filter [fig. 7, ref. 4], unscrew it
from its support. Refit the new filter and make sure to
lubricate the ring seal. The first filter must be changed
after 50 hours of generator operation and the second and
subsequent ones must be changed every 400 hours.
For further information, see the engine use and mainte-
nance manual.

 To ensure engine maintenance

use only manufacturer approved spare parts.

 When maintenance has been

completed, thoroughly clean all the parts of the
generator that are covered in oil and fuel.

5.3 Cleaning the air filter

The IS series generators have a dry air filter that stops
debris from entering the combustion chamber. Clean the
filter with diesel fuel once a year to free it of impurities.

 Do not dump the liquids used for

washing the air filter but take them to an approved
collection center.

5.4 Replacing the fuel filter

In order to ensure the engine has a long working life, the
fuel filter must be replaced regularly at the intervals
indicated by the engine  manufacturer on the table set out
in paragraph 5.13.
To change the fuel filter, follow this procedure:
- close the fuel valve [fig. 6, ref. 3].
- loosen the supporting ringnut completely [fig. 6, ref. 4]
- remove the old cartridge and fit the new one
- to fit again repeat the operations in the reverse order.

After the filter has been replaced, the supply system must
be bled to remove all the air bubbles that have formed
inside (see paragraph 3.2).

 Do not allow the fuel to come into

contact with the skin. During maintenance opera-
tions use protective gloves and goggles.
If the lubricating oil comes into contact with the eyes
or skin, wash the affected part immediately with
soap and water.

 After the fuel is drained, carefully

clean off all traces of fuel and take the rags to the
appropriate collection center.

17

Содержание IS13.5

Страница 1: ...IS13 5 IS18 5 IS23 19601 USAGE AND MAINTANENCE MANUAL ...

Страница 2: ...2 8 1358712 9 10 13 11 12 14 1 3 5 2 4 6 7 8 9 10 11 12 15 1 1 2 3 4 5 6 7 2 ...

Страница 3: ...3 2 4 3 1 5 3 2 4 7 6 8 9 3 ...

Страница 4: ...1 2 TAB A 2 1 3 4 1 6 7 1 2 3 4 2 3 4 5 6 5 4 ...

Страница 5: ...8 1 5 2 3 1 4 10 mm 9 1 3 2 4 3 8 3 16 5 ...

Страница 6: ...10 1 2 3 6 ...

Страница 7: ...11 7 ...

Страница 8: ...12 f 8 ...

Страница 9: ...13 9 ...

Страница 10: ...14 10 ...

Страница 11: ...15 11 ...

Страница 12: ...ort circuit and overload shut down 16 4 5 Short circuit and overload shut down for the battery charger DC alternator 16 4 6 Short circuit shut down for the low voltage electric system 16 5 MAINTENANCE 16 5 1 Routine maintenance of the engine 16 5 2 Changing engine oil and oil filter 16 5 3 Cleaning the air filter 16 5 4 Replacing the fuel filter 16 5 5 Checking the cooling liquid 17 5 6 Checking t...

Страница 13: ...ongly recommended to carefully read the contents of this manual and the reference documents to inform yourself of the regular function and maintenence to ensure the safetly of those using the generators and the reliability of the generator itself Drawings are provided by way of example Even if your generator differs considerably from the illustrations contained in this manual the safety of the gen...

Страница 14: ...ors have been designed for easy installation on boats The soundproof structure consists of panels in marine aluminium These panels provide easy access to the engine and the alternator for maintenance and inspec tions while at the same time considerably reducing soundlevels The direct injection 4 stroke diesel engine by Yanmar is reliableandefficient The4 polesynchronousalternator has no brushes an...

Страница 15: ...ny maintenance has been carried out always check that The oil is at the correct level on the dipstick fig 4 ref 1 see Table A Recommended Oils fig 4 Thegeneratorhasbeenfirmlybolteddownatallpoints All electrical equipment has been disconnected in ordertopreventthegeneratorfrombeingstartedupwhile it is wired to electrical equipment The water and fuel pipes are connected correctly The generator has b...

Страница 16: ...e of the short circuit 5 MAINTENANCE Before carrying out any work on the generator switch off the engine and let it cool Any work must be carried out only by qualified personnel If it is difficult to start up the engine the attempts should not be continued too long without first clos ing the sea cock 3 4 Stop Press the STOP button on the control panel to stop the generator fig 2 ref 11 Before stop...

Страница 17: ...hly with soap and water To replace the engine oil filter fig 7 ref 4 unscrew it from its support Refit the new filter and make sure to lubricate the ring seal The first filter must be changed after50hoursofgeneratoroperationandthesecondand subsequent ones must be changed every 400 hours For further information see the engine use and mainte nancemanual To ensure engine maintenance use only manufact...

Страница 18: ...em Before performing maintenance on the water air ex changerorthecoolingsystem emptytheraw waterfrom theintakecircuit Thisoperationmustbecarriedoutinthe followingway shut off the sea intake valve fig 5 ref 2 openthedischargevalve fig 3 ref 3 sothatthewater drains out completely close the discharge valve again Opentheseacockbeforestarting up the generator again 5 8 Replacing the coolant Replace the...

Страница 19: ...and if necessary top off with distilled water If the generator in not going to be used for a prolonged period it should be disconnected and stored in a dry place at a temperature above 50 F and should be completely recharged once a month If the battery is left completely unused for long periods it could be permanently damaged The battery s positive clamp should be covered with petroleumjellytoprot...

Страница 20: ...Oil sump capacity with filter 5 1 qt Engine stop system Fuel solenoid Fuel pump Electric Fuel pump discharge 2 3 Fuel consump full load 1 16gal hr Air combustion requirement 45cfm Starting battery 80 Ah 12V Battery charger 15 Ah 12V Max inclination 30 Water pump flow 8 8gal min IS13 5 Generator Ratings 77o F Type Synchronous 4 poles self excited Cooling Air water Intercooler water air Voltage 120 ...

Страница 21: ... 10A 12V Power factor cos ø 1 Insulating class H Voltage stability 2 Frequency stability 2 5 IS23 Engine Model Yanmar 4TNE94 Type Diesel 4 stroke Cylinders 4 Cylinder block material Cast iron Bore 3 70 Stroke 3 94 Displacement 2776cc Power 1800rpm 46 4hp RPM 1800 Compression ratio 18 1 Combustion system Direct injection Engine head material Cast iron Speed governor Centrifugal mechanical Lubricati...

Страница 22: ... control panel connection 21 Engineoverloadprotectionmodule 22 Start and stop button 23 Terminalboard References for the wiring diagram fig 12 1 Circuitbreaker 2 Hourmeter 3 Terminalclamp 4 Rotor 5 Stator 6 Electronicvoltageadjuster 7 Battery 8 Startermotor 9 Stopelectromagnet 10 BatterychargerDCalternator 11 Pressure switch 12 High water temperature switch 13 High cooling liquid temperature switc...

Отзывы: