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4.3 Alternator thermal overload shut down

This is triggered and switches off the generator to protect
the alternator from thermal overload If it is tripped, warning
light “°C” [fig. 2, ref. 6] comes on.
The generator can only be switched on again after a few
minutes when the temperature of the alternator windings
has returned to normal. The generator must not be started
up until the cause of the fault has been identified and
eliminated.

 If one of the above safety devices

is triggered, find the cause and eliminate it, then the
“STOP” button must be pressed to reset the control
panel (otherwise the signal will remain stored) to
prevent the engine from starting up.

4.4 Short circuit and overload shut down

The generator is protected from short circuits and electri-
cal overloads. A twin-pole circuit breaker [fig. 2, ref. 7]
interrupts the power supply when a short circuit occurs or
when the power supplied exceeds the nominal value.
Before restoring the power supply by pushing up the
switch lever, disconnect the electrical equipment.

4.5 Short circuit and overload shut down for the
battery charger DC alternator.

If the battery charger DC alternator is overloaded or has
a short circuit a one-pole circuit breaker [fig. 2, ref. 9]
interrupts the power supply to the 12 volt battery charger.
Before restoring the power supply by pressing the button
on the cut-out switch [fig. 2, ref. 9] have the generator’s
starter battery checked by a qualified technician.

4.6 Short circuit shut down for the low voltage
electric system.

If the low voltage circuit short circuits a circuit breaker [fig.
2, ref. 8] will interrupt the circuit and stop the generator.
If the warning lights of the engine shut down module all go
out it will not be possible to start up the system again.

Before restoring the power supply by pressing the button
located on the cut-out switch [fig. 2, ref. 8] have a qualified
technician eliminate the cause of the short circuit.

5.  MAINTENANCE

 

 Before carrying out any work on

the generator, switch off the engine and let it cool.
Any work must be carried out only by qualified
personnel.

If it is difficult to start up the engine , the attempts
should not be continued too long without first clos-
ing the sea cock.

3.4 Stop

Press the “STOP” button on the control panel to stop the
generator [fig. 2, ref. 11].

 Before stopping the generator

run it for a few minutes without connecting it to the
power supply so the engine and alternator can cool
off.

4.  PREVENTATIVE SHUT DOWNS

The IS series generator has a series of safety shut downs
that protect it from incorrect use and malfunctions.
When the generator stops because a safety shut down
has been triggered the light indicating the fault that has
arisen will light up on the engine overload protection
module [fig. 2, ref. 1] of the control panel.

4.1 Low oil pressure safety device

This is triggered when engine oil pressure is insufficient.
If it is triggered, the “OIL” warning light comes on [fig. 2,
ref. 4].
It is normally sufficient to replace the amount of oil that is
missing in order to start up the unit again.

 The low oil pressure shut down

does not show the level of oil in the sump. The oil
level must therefore be checked every day.

 

- The low oil pressure shut down

does not give an indication of the level of engine oil
in the sump. Therefore, check this level daily.
- The engine functions properly at 25º inclination. It

will operate at a maximum inclination of 30º for less
than 3 minutes, (both on the longitudinal and the
transverse axis.) If the engine is operated at a
greater inclination, the risk of insufficient
lubrication or aspiration of engine oil through the
air filter is probable.

4.2  High water temperature shut down

This is triggered and switches off the generator when the
temperature of the engine’s coolant is too high or if the raw
water circuit fails.
If it is tripped, warning light “°C” [fig. 2, ref. 5] comes on.
The generator must not be started up until the cause of the
fault has been eliminated.

16

Содержание IS13.5

Страница 1: ...IS13 5 IS18 5 IS23 19601 USAGE AND MAINTANENCE MANUAL ...

Страница 2: ...2 8 1358712 9 10 13 11 12 14 1 3 5 2 4 6 7 8 9 10 11 12 15 1 1 2 3 4 5 6 7 2 ...

Страница 3: ...3 2 4 3 1 5 3 2 4 7 6 8 9 3 ...

Страница 4: ...1 2 TAB A 2 1 3 4 1 6 7 1 2 3 4 2 3 4 5 6 5 4 ...

Страница 5: ...8 1 5 2 3 1 4 10 mm 9 1 3 2 4 3 8 3 16 5 ...

Страница 6: ...10 1 2 3 6 ...

Страница 7: ...11 7 ...

Страница 8: ...12 f 8 ...

Страница 9: ...13 9 ...

Страница 10: ...14 10 ...

Страница 11: ...15 11 ...

Страница 12: ...ort circuit and overload shut down 16 4 5 Short circuit and overload shut down for the battery charger DC alternator 16 4 6 Short circuit shut down for the low voltage electric system 16 5 MAINTENANCE 16 5 1 Routine maintenance of the engine 16 5 2 Changing engine oil and oil filter 16 5 3 Cleaning the air filter 16 5 4 Replacing the fuel filter 16 5 5 Checking the cooling liquid 17 5 6 Checking t...

Страница 13: ...ongly recommended to carefully read the contents of this manual and the reference documents to inform yourself of the regular function and maintenence to ensure the safetly of those using the generators and the reliability of the generator itself Drawings are provided by way of example Even if your generator differs considerably from the illustrations contained in this manual the safety of the gen...

Страница 14: ...ors have been designed for easy installation on boats The soundproof structure consists of panels in marine aluminium These panels provide easy access to the engine and the alternator for maintenance and inspec tions while at the same time considerably reducing soundlevels The direct injection 4 stroke diesel engine by Yanmar is reliableandefficient The4 polesynchronousalternator has no brushes an...

Страница 15: ...ny maintenance has been carried out always check that The oil is at the correct level on the dipstick fig 4 ref 1 see Table A Recommended Oils fig 4 Thegeneratorhasbeenfirmlybolteddownatallpoints All electrical equipment has been disconnected in ordertopreventthegeneratorfrombeingstartedupwhile it is wired to electrical equipment The water and fuel pipes are connected correctly The generator has b...

Страница 16: ...e of the short circuit 5 MAINTENANCE Before carrying out any work on the generator switch off the engine and let it cool Any work must be carried out only by qualified personnel If it is difficult to start up the engine the attempts should not be continued too long without first clos ing the sea cock 3 4 Stop Press the STOP button on the control panel to stop the generator fig 2 ref 11 Before stop...

Страница 17: ...hly with soap and water To replace the engine oil filter fig 7 ref 4 unscrew it from its support Refit the new filter and make sure to lubricate the ring seal The first filter must be changed after50hoursofgeneratoroperationandthesecondand subsequent ones must be changed every 400 hours For further information see the engine use and mainte nancemanual To ensure engine maintenance use only manufact...

Страница 18: ...em Before performing maintenance on the water air ex changerorthecoolingsystem emptytheraw waterfrom theintakecircuit Thisoperationmustbecarriedoutinthe followingway shut off the sea intake valve fig 5 ref 2 openthedischargevalve fig 3 ref 3 sothatthewater drains out completely close the discharge valve again Opentheseacockbeforestarting up the generator again 5 8 Replacing the coolant Replace the...

Страница 19: ...and if necessary top off with distilled water If the generator in not going to be used for a prolonged period it should be disconnected and stored in a dry place at a temperature above 50 F and should be completely recharged once a month If the battery is left completely unused for long periods it could be permanently damaged The battery s positive clamp should be covered with petroleumjellytoprot...

Страница 20: ...Oil sump capacity with filter 5 1 qt Engine stop system Fuel solenoid Fuel pump Electric Fuel pump discharge 2 3 Fuel consump full load 1 16gal hr Air combustion requirement 45cfm Starting battery 80 Ah 12V Battery charger 15 Ah 12V Max inclination 30 Water pump flow 8 8gal min IS13 5 Generator Ratings 77o F Type Synchronous 4 poles self excited Cooling Air water Intercooler water air Voltage 120 ...

Страница 21: ... 10A 12V Power factor cos ø 1 Insulating class H Voltage stability 2 Frequency stability 2 5 IS23 Engine Model Yanmar 4TNE94 Type Diesel 4 stroke Cylinders 4 Cylinder block material Cast iron Bore 3 70 Stroke 3 94 Displacement 2776cc Power 1800rpm 46 4hp RPM 1800 Compression ratio 18 1 Combustion system Direct injection Engine head material Cast iron Speed governor Centrifugal mechanical Lubricati...

Страница 22: ... control panel connection 21 Engineoverloadprotectionmodule 22 Start and stop button 23 Terminalboard References for the wiring diagram fig 12 1 Circuitbreaker 2 Hourmeter 3 Terminalclamp 4 Rotor 5 Stator 6 Electronicvoltageadjuster 7 Battery 8 Startermotor 9 Stopelectromagnet 10 BatterychargerDCalternator 11 Pressure switch 12 High water temperature switch 13 High cooling liquid temperature switc...

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