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-If the green warning light “RUN” [fig. 2, ref. 2] is lit up it
means  the generator is running and no operating fault has
been detected.
-If the red warning light “BATT.” [fig. 2, ref. 3] illuminates
it means the battery charger alternator is faulty.
-If the red warning light “OIL” [fig. 2, ref. 4] illuminates it
means engine oil pressure is too low.
-If the red warning light “ °C “ illuminates it means the
temperature of the cooling liquid or the water in the heat
exchangers is too high.
-If the red warning light “ °C “ illuminates it means the
temperature of the alternator coils is too high.

The control panel also contains:
-a two-pole circuit breaker [fig. 2, ref. 7] that interrupts the
current in the event of an overload or short circuit;
-a circuit breaker switch [fig. 2, ref.8] to protect the low
voltage electrical circuit from short circuits;
-an circuit breaker [fig. 2, ref.9] to protect the battery
charger alternator;
-an hour meter [fig. 2, ref.10];
-a generator start or stop button [fig. 2, ref.11].

The control panel can be connected [fig. 2, ref.12] to the
remote control panel [fig. 3, ref. 1 - 5] available as an
optional accessory by Mase

.

There are two different models of remote control panel
illustrated in fig. 3.
The more basic model has a start and stop button [fig. 3,
ref. 3], a green warning light [fig. 3, ref. 2] that indicates
the generator is on if it is lit up and a red warning light [fig.
3, ref. 4] that comes on to show the generator has
switched off because of an operating fault.
The second version of the remote control panel [fig. 3, ref.
5] not only has the start and stop button and the warning
lights but also an instrument that shows engine oil
pressure [fig. 3, ref. 7], an instrument that shows cooling
liquid temperature [fig. 3, ref. 6], a volt meter that shows
battery voltage [fig. 3, ref. 8] and an hour meter [fig. 3, ref.
9].
When the remote control panel is switched on it is not
possible to start up the generator from the local panel.

 

 Before performing maintenance

work on the generator, disconnect the remote control
panel.

3.  USING THE GENERATOR

3.1 Preliminary checks

When the generator is first started or if any maintenance
has been carried out, always check that:
- The oil is at the correct level on the dipstick [fig. 4, ref.
1]: see Table A ‘Recommended Oils’ fig. 4.
- The generator has been firmly bolted down at all points
- All electrical equipment has been disconnected in
order to prevent the generator from being started up while
it is wired to electrical equipment.
- The water and fuel pipes are connected correctly.
- The generator has been correctly wired and there are
no connections in a poor condition.
- The sea cock is open [fig. 5, ref. 2]
- The raw water circuit from the pump to the valve has
been filled manually if a check valve has been fitted on the
sea water intake (as recommended) [fig. 5, ref. 1].

3.2 Bleeding the air from the supply system

If there are air bubbles inside the supply system they are
caused by engine malfunctions or the inability to reach
the nominal rpm. Air may enter the inside of the supply
circuit via a non-airtight joint (pipes, filters, tank) or if the
fuel inside the tank is at minimum. To eliminate the air
bubbles, first of all eliminate the cause and carry out the
following operations:

1- Loosen the bleed screw on the fuel filter [fig. 6, ref. 2]
(also consult the engine use and maintenance manual).
2- Adjust the AC fuel pump lever manually [fig. 6, ref. 1]
until all the air in the supply system has been released
through the bleed screw.
3- Tighten up the bleed screw [fig. 6, ref. 2] and start up
the engine.
4- Repeat the operations described above if engine
operation is still irregular.

3.3 Start-up

Before starting up the generator, make sure the preliminary
checks described in paragraph 3.1 have been carried out.
Press the START button on the control panel [fig. 2, ref.
11] to start up the generator. and release it only after the
generator has started up. Do not keep it pressed for more
than 15 seconds for each attempt and pause at least 15
seconds between attempts. The warning lights of the
engine protection module will come on for a few seconds
[fig. 2, ref. 1] but if there are no engine or generator faults
only the green RUN warning light [fig. 2, ref. 2] will remain
on to show that the generator has started up and opera-
tion is regular.

 

Repeated unsuccessful attempts

to start up the generator can cause an excessive
amount of water to accumulate in the discharge
system and may seriously damage the engine.

15

Содержание IS13.5

Страница 1: ...IS13 5 IS18 5 IS23 19601 USAGE AND MAINTANENCE MANUAL ...

Страница 2: ...2 8 1358712 9 10 13 11 12 14 1 3 5 2 4 6 7 8 9 10 11 12 15 1 1 2 3 4 5 6 7 2 ...

Страница 3: ...3 2 4 3 1 5 3 2 4 7 6 8 9 3 ...

Страница 4: ...1 2 TAB A 2 1 3 4 1 6 7 1 2 3 4 2 3 4 5 6 5 4 ...

Страница 5: ...8 1 5 2 3 1 4 10 mm 9 1 3 2 4 3 8 3 16 5 ...

Страница 6: ...10 1 2 3 6 ...

Страница 7: ...11 7 ...

Страница 8: ...12 f 8 ...

Страница 9: ...13 9 ...

Страница 10: ...14 10 ...

Страница 11: ...15 11 ...

Страница 12: ...ort circuit and overload shut down 16 4 5 Short circuit and overload shut down for the battery charger DC alternator 16 4 6 Short circuit shut down for the low voltage electric system 16 5 MAINTENANCE 16 5 1 Routine maintenance of the engine 16 5 2 Changing engine oil and oil filter 16 5 3 Cleaning the air filter 16 5 4 Replacing the fuel filter 16 5 5 Checking the cooling liquid 17 5 6 Checking t...

Страница 13: ...ongly recommended to carefully read the contents of this manual and the reference documents to inform yourself of the regular function and maintenence to ensure the safetly of those using the generators and the reliability of the generator itself Drawings are provided by way of example Even if your generator differs considerably from the illustrations contained in this manual the safety of the gen...

Страница 14: ...ors have been designed for easy installation on boats The soundproof structure consists of panels in marine aluminium These panels provide easy access to the engine and the alternator for maintenance and inspec tions while at the same time considerably reducing soundlevels The direct injection 4 stroke diesel engine by Yanmar is reliableandefficient The4 polesynchronousalternator has no brushes an...

Страница 15: ...ny maintenance has been carried out always check that The oil is at the correct level on the dipstick fig 4 ref 1 see Table A Recommended Oils fig 4 Thegeneratorhasbeenfirmlybolteddownatallpoints All electrical equipment has been disconnected in ordertopreventthegeneratorfrombeingstartedupwhile it is wired to electrical equipment The water and fuel pipes are connected correctly The generator has b...

Страница 16: ...e of the short circuit 5 MAINTENANCE Before carrying out any work on the generator switch off the engine and let it cool Any work must be carried out only by qualified personnel If it is difficult to start up the engine the attempts should not be continued too long without first clos ing the sea cock 3 4 Stop Press the STOP button on the control panel to stop the generator fig 2 ref 11 Before stop...

Страница 17: ...hly with soap and water To replace the engine oil filter fig 7 ref 4 unscrew it from its support Refit the new filter and make sure to lubricate the ring seal The first filter must be changed after50hoursofgeneratoroperationandthesecondand subsequent ones must be changed every 400 hours For further information see the engine use and mainte nancemanual To ensure engine maintenance use only manufact...

Страница 18: ...em Before performing maintenance on the water air ex changerorthecoolingsystem emptytheraw waterfrom theintakecircuit Thisoperationmustbecarriedoutinthe followingway shut off the sea intake valve fig 5 ref 2 openthedischargevalve fig 3 ref 3 sothatthewater drains out completely close the discharge valve again Opentheseacockbeforestarting up the generator again 5 8 Replacing the coolant Replace the...

Страница 19: ...and if necessary top off with distilled water If the generator in not going to be used for a prolonged period it should be disconnected and stored in a dry place at a temperature above 50 F and should be completely recharged once a month If the battery is left completely unused for long periods it could be permanently damaged The battery s positive clamp should be covered with petroleumjellytoprot...

Страница 20: ...Oil sump capacity with filter 5 1 qt Engine stop system Fuel solenoid Fuel pump Electric Fuel pump discharge 2 3 Fuel consump full load 1 16gal hr Air combustion requirement 45cfm Starting battery 80 Ah 12V Battery charger 15 Ah 12V Max inclination 30 Water pump flow 8 8gal min IS13 5 Generator Ratings 77o F Type Synchronous 4 poles self excited Cooling Air water Intercooler water air Voltage 120 ...

Страница 21: ... 10A 12V Power factor cos ø 1 Insulating class H Voltage stability 2 Frequency stability 2 5 IS23 Engine Model Yanmar 4TNE94 Type Diesel 4 stroke Cylinders 4 Cylinder block material Cast iron Bore 3 70 Stroke 3 94 Displacement 2776cc Power 1800rpm 46 4hp RPM 1800 Compression ratio 18 1 Combustion system Direct injection Engine head material Cast iron Speed governor Centrifugal mechanical Lubricati...

Страница 22: ... control panel connection 21 Engineoverloadprotectionmodule 22 Start and stop button 23 Terminalboard References for the wiring diagram fig 12 1 Circuitbreaker 2 Hourmeter 3 Terminalclamp 4 Rotor 5 Stator 6 Electronicvoltageadjuster 7 Battery 8 Startermotor 9 Stopelectromagnet 10 BatterychargerDCalternator 11 Pressure switch 12 High water temperature switch 13 High cooling liquid temperature switc...

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