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5.5 Checking the coolant level

The level of coolant level in the closed cooling circuit must
be checked regularly. The reference marks for his check
are displayed on the expansion tank [fig. 7, ref. 5]. If the
level is insufficient, pour cooling liquid into the expansion
tank but do not go beyond the marked filling level.

 Never open the cap of the expan-

sion tank [fig. 7, ref. 5] and the exchanger [fig. 7, ref.
6] when the engine  is hot to avoid the risk of cooling
water escaping.

5.6 Checking the tension of the V-belts.

A V-belt is used to transmit the rotation direction from the
engine shaft pulley to the raw water pump pulley [fig. 8,
ref. 1] .
Excessive belt tension will cause it to wear out more
quickly while excessive slackness will cause the pulleys
to slip and not circulate a sufficient quantity of water.
Adjust belt tension in the following manner: loosen the
two adjusting screws [fig. 8, ref. 2] and move the sea water
pump to the outside to increase tension and to the inside
to slacken it. Lock the screws in position and check belt
tension.
The belt has been correctly adjusted if it yields about
3/16" (5 mm) if a thrust of 18 lbs. is exerted
5 mm [fig. 8 ].

A second belt transmits the rotation from the engine shaft
pulley to the closed circuit liquid pump shaft and the
battery charger DC alternator shaft [fig. 8, ref. 3].
Adjust belt tension in the following manner: loosen the
adjusting screw [fig. 8, ref. 4] and move the battery
charger DC alternator [fig. 8, ref. 5] towards the outside to
increase tension and to the inside to slacken.

The belt has been correctly adjusted if it yields about
3/8" (10 mm) if a thrust of 18 lbs. is exerted [fig. 8 ].

 To prevent belt slippage, do not

let oil come in contact with it. The belt must be
cleaned if it has oil on it.

 

 Keep hands away from V-belt

and pulleys when the engine is running.

5.7 Draining the cooling system

Before performing maintenance on the water-air ex-
changer or the cooling system, empty the raw  water from
the intake circuit. This operation must be carried out in the
following way:

- shut off the sea intake valve [fig. 5, ref. 2];
 - open the discharge valve [fig. 3, ref. 3] so that the water

drains out completely;
- close the discharge valve again.

 Open the sea cock before starting

up the generator again.

5.8 Replacing the coolant

Replace the cooling liquid inside the closed cooling
system every year.
Connect a piece of 3/4"-1-1/8" rubber tubing [fig. 10, ref.
2] to the discharge valve [fig. 10, ref. 1] at the base of the
engine [fig. 10, ref. 3]. Open the valve and completely
drain the closed cooling circuit into suitable container.
After the circuit has been drained, fill it with new coolant

 Do not dump the coolant  because

it is a pollutant, but rather deliver to the appropriate
collection center for disposal.

5.9 Replacing zinc anodes.

To protect the water-air heat exchanger [fig. 9, ref. 3], the
engine heat exchanger
[fig. 9, ref. 1- 2] and the discharge collector’s heat
exchanger [fig. 9, ref. 4] from galvanic currents five
sacrificial zinc anodes have been inserted inside. They
must be regularly checked for signs of wear and replaced
if necessary in order to prevent galvanic currents irrepa-
rably corroding the exchanger.
Check the zinc at least once a month when the unit is new
to check the speed at which it is disolving and take the
appropriate action.
Change the zinc anodes at least once a year.

5.10 Alternator maintenance

The alternator used for this model is synchronous, self-
excited with electronic voltage control. This alternator
model does not have a brush collector and does not
require any special maintenance. The regular checks and
maintenance are limited to the elimination of traces of
humidity and oxidation that could damage it.

5.11  Battery maintenance

The starting battery for all models should be 12V, 80 A/
h minimum, or a 100 A/h battery for temperatures below
32 °F. Before fitting a new battery, it must be subjected
to a complete recharging cycle.

18

Содержание IS13.5

Страница 1: ...IS13 5 IS18 5 IS23 19601 USAGE AND MAINTANENCE MANUAL ...

Страница 2: ...2 8 1358712 9 10 13 11 12 14 1 3 5 2 4 6 7 8 9 10 11 12 15 1 1 2 3 4 5 6 7 2 ...

Страница 3: ...3 2 4 3 1 5 3 2 4 7 6 8 9 3 ...

Страница 4: ...1 2 TAB A 2 1 3 4 1 6 7 1 2 3 4 2 3 4 5 6 5 4 ...

Страница 5: ...8 1 5 2 3 1 4 10 mm 9 1 3 2 4 3 8 3 16 5 ...

Страница 6: ...10 1 2 3 6 ...

Страница 7: ...11 7 ...

Страница 8: ...12 f 8 ...

Страница 9: ...13 9 ...

Страница 10: ...14 10 ...

Страница 11: ...15 11 ...

Страница 12: ...ort circuit and overload shut down 16 4 5 Short circuit and overload shut down for the battery charger DC alternator 16 4 6 Short circuit shut down for the low voltage electric system 16 5 MAINTENANCE 16 5 1 Routine maintenance of the engine 16 5 2 Changing engine oil and oil filter 16 5 3 Cleaning the air filter 16 5 4 Replacing the fuel filter 16 5 5 Checking the cooling liquid 17 5 6 Checking t...

Страница 13: ...ongly recommended to carefully read the contents of this manual and the reference documents to inform yourself of the regular function and maintenence to ensure the safetly of those using the generators and the reliability of the generator itself Drawings are provided by way of example Even if your generator differs considerably from the illustrations contained in this manual the safety of the gen...

Страница 14: ...ors have been designed for easy installation on boats The soundproof structure consists of panels in marine aluminium These panels provide easy access to the engine and the alternator for maintenance and inspec tions while at the same time considerably reducing soundlevels The direct injection 4 stroke diesel engine by Yanmar is reliableandefficient The4 polesynchronousalternator has no brushes an...

Страница 15: ...ny maintenance has been carried out always check that The oil is at the correct level on the dipstick fig 4 ref 1 see Table A Recommended Oils fig 4 Thegeneratorhasbeenfirmlybolteddownatallpoints All electrical equipment has been disconnected in ordertopreventthegeneratorfrombeingstartedupwhile it is wired to electrical equipment The water and fuel pipes are connected correctly The generator has b...

Страница 16: ...e of the short circuit 5 MAINTENANCE Before carrying out any work on the generator switch off the engine and let it cool Any work must be carried out only by qualified personnel If it is difficult to start up the engine the attempts should not be continued too long without first clos ing the sea cock 3 4 Stop Press the STOP button on the control panel to stop the generator fig 2 ref 11 Before stop...

Страница 17: ...hly with soap and water To replace the engine oil filter fig 7 ref 4 unscrew it from its support Refit the new filter and make sure to lubricate the ring seal The first filter must be changed after50hoursofgeneratoroperationandthesecondand subsequent ones must be changed every 400 hours For further information see the engine use and mainte nancemanual To ensure engine maintenance use only manufact...

Страница 18: ...em Before performing maintenance on the water air ex changerorthecoolingsystem emptytheraw waterfrom theintakecircuit Thisoperationmustbecarriedoutinthe followingway shut off the sea intake valve fig 5 ref 2 openthedischargevalve fig 3 ref 3 sothatthewater drains out completely close the discharge valve again Opentheseacockbeforestarting up the generator again 5 8 Replacing the coolant Replace the...

Страница 19: ...and if necessary top off with distilled water If the generator in not going to be used for a prolonged period it should be disconnected and stored in a dry place at a temperature above 50 F and should be completely recharged once a month If the battery is left completely unused for long periods it could be permanently damaged The battery s positive clamp should be covered with petroleumjellytoprot...

Страница 20: ...Oil sump capacity with filter 5 1 qt Engine stop system Fuel solenoid Fuel pump Electric Fuel pump discharge 2 3 Fuel consump full load 1 16gal hr Air combustion requirement 45cfm Starting battery 80 Ah 12V Battery charger 15 Ah 12V Max inclination 30 Water pump flow 8 8gal min IS13 5 Generator Ratings 77o F Type Synchronous 4 poles self excited Cooling Air water Intercooler water air Voltage 120 ...

Страница 21: ... 10A 12V Power factor cos ø 1 Insulating class H Voltage stability 2 Frequency stability 2 5 IS23 Engine Model Yanmar 4TNE94 Type Diesel 4 stroke Cylinders 4 Cylinder block material Cast iron Bore 3 70 Stroke 3 94 Displacement 2776cc Power 1800rpm 46 4hp RPM 1800 Compression ratio 18 1 Combustion system Direct injection Engine head material Cast iron Speed governor Centrifugal mechanical Lubricati...

Страница 22: ... control panel connection 21 Engineoverloadprotectionmodule 22 Start and stop button 23 Terminalboard References for the wiring diagram fig 12 1 Circuitbreaker 2 Hourmeter 3 Terminalclamp 4 Rotor 5 Stator 6 Electronicvoltageadjuster 7 Battery 8 Startermotor 9 Stopelectromagnet 10 BatterychargerDCalternator 11 Pressure switch 12 High water temperature switch 13 High cooling liquid temperature switc...

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