background image

15

7

Troubleshooting

When abnormal parts are found, don't use as it is and take suitable countermeasure looking for the

cause. If using under abnormal condition, serious accident may be occurred as the case may be.

Therefore, when no solution found by the following table, contact our agent or our company. 

Symptom

Cause

Countermeasure

Wheels are vacillating and 
rudder does not work 
correctly.
Steering is out of control.

Purge air again.

Repair leaking spot of connecting section and/or 
piping, refill with oil and purge air again. 

Refill with hydraulic oil and purge air again.

Wheel turning is heavy and 
power is needed.

Malfunction of wheel shaft.

Shortage of hydraulic oil 
viscosity.

Clogging of filter of 
Helm Pump.

Repair and/or lubricate.

Replace to genuine hydraulic oil. (ISO VG15 
equivalent)

Rinse or replace filter.

Receiving Cylinder does 
not work when turning 
wheel.

Dust to suction valve inside 
of plunger of Helm Pump.

Malfunction of lock 
valve of Helm Pump.

Overhaul and rinse.

Overhaul and rinse, or replace.

Receiving Cylinder returns even 
when wheel is suspended.

Malfunction of lock 
valve of Helm Pump.

Overhaul and rinse, or replace.

In case of steering at 2 
places, while rotating Helm 
Pump of one side, Helm 
Pump of the other side also 
rotates. 

Malfunction of lock 
valve of Helm Pump.

Dust to check valve of 
Helm Pump.

Overhaul and rinse, or replace.

Overhaul and rinse.

Air purging remains imperfect.

Leakage of hydraulic oil.

Shortage of hydraulic oil 
inside of oil tank.

Содержание CL-10SET

Страница 1: ...Hydraulic Steering System MSS Installation Manual MB 030200 1E...

Страница 2: ...much for your purchase of Marol Hydraulic Steering System This Installation Manual explains installation method of System and the matters to be cared For full play of function of this equipment read...

Страница 3: ...UTION shows the assumptive details which may lead to the possibilities of injury or damage of materials As to Helm Pump Don t install it at the places where it may disturb the steering Accidents may o...

Страница 4: ...2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1...

Страница 5: ...4 System Configuration Configuration of Rotary type A A B B Helm Pump Cylinder MRB Type Rotary type Configuration of Direct driving type A B Helm Pump Cylinder MS Type Direct driving type A B...

Страница 6: ...Fixing stand Fitting bolts Adapters Elbow fittings In case of Foot mount type In case of Dashboard mount type 1 Foot mount type or Dashboard mount type can be installed depending on installing place B...

Страница 7: ...nd linkage can be as shown in figure below Accordingly install it matching to layout and or system of the boat 1 Either Foot mount type or Dashboard mount type can be installed depending on installing...

Страница 8: ...and tiller lever and install it on even level If connection link is listed the connection link may come off during steering Installation of Cylinder MS Type Direct driving type 1 Drill 4 holes accordi...

Страница 9: ...e installation of Cylinder remove space washer for protec tion Caution Confirm that X X and Y Y axes remain parallel at the position where helm stands neutral If not parallel not only Cylinder becomes...

Страница 10: ...eve will be squeezed into it Screw nut further 3 4 1 rotation from the point beginning to feel heavy to rotate Make sure not to mistake the direction of sleeve Piping to Cylinder Piping to Cylinder MR...

Страница 11: ...me as the case of Cylinder Rotary type Completion of Piping 1 Fix piping by metal fitting for piping as shown in figure Fix pipe by metal fitting every 1 meter for strait line and every 30 cm for curv...

Страница 12: ...ree Preparation of air purging Air purging plug of A port side Air purging plug of B port side Polyvinyl chloride tube for air purging Air purging plug of A port side Air purging plug of B port side P...

Страница 13: ...y but continuously 4 As soon as clear hydraulic oil comes out con stantly without bubble from air purging plug of B port side close air purging plug of B port side 5 When wheel works smoothly by opera...

Страница 14: ...s same as steering at 1 place Air purging of steering at 2 places Helm Pump of high side far side from Receiving Cylinder Helm Pump of low side near side to Receiving Cylinder 1 Fill Helm Pump of low...

Страница 15: ...and inspect hydraulic oil If reduced refill with oil immediately Recommended hydraulic oil ISO VG15 equivalent Inspection of oil leakage Daily for 10 days after installation and every 10 days thereaf...

Страница 16: ...eel shaft Shortage of hydraulic oil viscosity Clogging of filter of Helm Pump Repair and or lubricate Replace to genuine hydraulic oil ISO VG15 equivalent Rinse or replace filter Receiving Cylinder do...

Страница 17: ...16 Drawings Wheel WR 240 80 34 22 136 80 135 70 Wheel WR 340 70 190 22 59 80 139 80 Weight 2 6kg Weight 3kg...

Страница 18: ...Test pressure Tank capacity Weight HRP 18 2F 18cc rev 7 8MPa 80kgf cm2 15 7MPa 160kgf cm2 318cc 4 3kg HRP 23F 23cc rev 90 5 4 9 4 9 PCD 146 PCD 146 142 24 5 24 5 3 2 Rc1 4 PT1 4 9 122 A B PORTS M6 67...

Страница 19: ...5 M6 A B PORTS 2 Rc1 4 PT1 4 42 82 51 1 2 TAPER 14 X 2 WOODRUFF KEY 229 219 10 3 16 3 4 160 188 4 11 60 88 Model Displacement Max pressure Test pressure Tank capacity Weight HRP 30 2F 30cc rev 7 8MPa...

Страница 20: ...Max pressure 7 8MPa 80kgf cm2 Test pressure 15 6MPa 160kgf cm2 Weight 13kg 18kg 35kg 51kg Breaking torque 392N m 40kgf m 785N m 80kgf m 1569N m 160kgf m 1961N m 200kgf m Model L1 L2 L3 L4 L5 H Breakin...

Страница 21: ...20 50 140 4 9 124 PCD146 Template of Helm Pump HRP 18 2F D HRP 23F D...

Страница 22: ...21 102 120 102 120 4 9 Template of Helm Pump HRP 30 2F HRP 38F...

Страница 23: ...22 160 188 60 88 4 11 Helm Pump HRP 30 2D HRP 38D...

Страница 24: ...MAROL CO LTD 2 1 34 Ohashi cyo Nagata ku Kobe Japan TEL 81 78 611 2159 FAX 81 78 641 2908...

Отзывы: