background image

Blastmaster

®

 Smart Box

3

Failure to comply with ANY WARNING listed below could result in death or serious injury.

 

OSHA sets exposure limits to protect workers from exposure to respirable crystalline silica, 29 CFR 1910.1053. 

Airborne dust could increase the exposure levels beyond permissible limits. Breathing dust containing silica 

could cause silicosis, a fatal lung disease. Breathing dust during abrasive blasting operations, post-blast cleaning 

operations, and/or servicing equipment within the abrasive blasting area may expose an individual to conditions 

that could cause asbestosis, lead poisoning and/or other serious or fatal diseases. Harmful dust containing toxic 

material from abrasives or surfaces being abrasive blasted can remain suspended in the air for long periods of 

time after abrasive blasting has ceased. A NIOSH-approved, well-maintained, respirator designed for the specific 

operation being performed must be used by anyone abrasive blasting, handling or using the abrasive, and 

anyone in the area of the dust. 

 

Contact NIOSH and OSHA offices to determine the proper respirator for your specific application. The air supplied 

to the respirator must be at least Grade D quality as described in Compressed Gas Association Commodity 

Specification G-7.1 and as specified by OSHA Regulation 1910.134. Ensure air filter and respirator system hoses 

are not connected to non-air sources or in-plant lines that may contain nitrogen, oxygen, acetylene or other  

non-breathable gases. Before removing respirator, use an air monitoring instrument to determine if the 

atmosphere is safe to breathe. 

 

You must comply with all OSHA, local, City, State, Province, Country and jurisdiction regulations, ordinances and 

standards, related to your particular work area and environment. Keep unprotected individuals out of the work 

area.  

 

Abrasive blasting operators must receive thorough training on the use of abrasive resistant attire which includes: 

supplied-air respirator, abrasive blasting suit, safety shoes, gloves, ear protection and eye protection. Protect the 

operator and bystanders by complying with NIOSH and OSHA Safety Standards. 

 

Inspect all equipment for wear or damage before and after each use. Failure to use Original Equipment 

Manufacturer repair parts and failure to immediately replace worn or damaged components could void warranties 

and cause malfunctions.

 

 

OSHA requires abrasive blasting nozzles be equipped with an operating valve, which shall be designed to be 

held open only by continuous hand pressure and shall close immediately upon release of hand pressure (i.e., a 

“deadman” control). The valve shall not be modified in any manner that would allow it to remain open without the 

application of continuous hand pressure by the operator. Failure to comply with the above warning could result in 

release of high speed abrasive and compressed air resulting in death or serious injury. OSHA 29CFR 1910.244(b)

 

Point the abrasive blasting nozzle only at the surface being abrasive blasted. Never point the abrasive blasting 

nozzle or abrasive stream at yourself or others.  

 

Unless otherwise specified, maximum working pressure of abrasive blasting pots and related components must 

not exceed 150 psi. Exceeding maximum working pressure of 150 psi could cause the abrasive blasting pot and 

components to burst. Failure to comply with the above warning could result in death or serious injury.

 

Never weld, grind or drill on the abrasive blasting pot (or any pressure vessel). Doing so will void ASME 

certification and manufacturer’s warranty. Welding, grinding or drilling on the abrasive blasting pot (or any pressure 

vessel) could weaken the vessel causing it to burst. Failure to comply with the above warning could result in death 

or serious injury. (ASME Pressure Vessel Code, Section VIII, Division 1)

 

This equipment is not intended for use in any area that might be considered a hazardous location, as described 

in the National Electric Code NFPA 70, Article 500. Use of this equipment in a hazardous location could cause an 

explosion or electrocution. 

 

Never attempt to move an abrasive blasting pot containing abrasive. Never attempt to manually move abrasive 

blasting pots greater than 6.5 cubic foot capacity. Always use at least two capable people to manually move an 

abrasive blasting pot on flat, smooth surfaces. A mechanical lifting device must be used if an abrasive blasting pot 

is moved in any other manner. 

HAZARD IDENTIFICATIONS

Содержание BLASTMASTER SMART BOX

Страница 1: ...employer of the user and or assistants must provide adequate and necessary training to ensure proper operation and compliance with all safety procedures pertaining to this equipment If Operator s Man...

Страница 2: ...ipment As the largest provider of surface preparation and protective coatings equipment in the world our inventory levels and product availability are unmatched Logistics Services Marco s in house log...

Страница 3: ...on which if not avoided could result in death or serious injury This is an example of a notice This indicates policy or practice directly related to safety of personnel or protection of property This...

Страница 4: ...y Standards Inspect all equipment for wear or damage before and after each use Failure to use Original Equipment Manufacturer repair parts and failure to immediately replace worn or damaged components...

Страница 5: ...n adequate concentrations To reduce conditions that could result in a fire or an explosion provide adequate ventilation eliminate all ignition or spark sources keep the work area free of debris store...

Страница 6: ...me of air exists and petcock is unable to be left open at all times petcock should be opened frequently to release water To reduce abrasive intrusion in the air supply hose depressurize the abrasive b...

Страница 7: ...r cfm Abrasive lbs hr Compressor Horsepower No 4 1 4 47 268 11 54 312 12 61 354 14 68 408 16 74 448 17 81 494 18 98 608 22 110 681 25 Air cfm Abrasive lbs hr Compressor Horsepower No 5 5 16 77 468 18...

Страница 8: ...Blastmaster Smart Box 7 THE BIG PICTURE 3 5 7 4 4 3 2 1 8 9 17 14 16 15 13 19 18 10 20 23 21 4 24 27 26 25 22 28 5 3 6 11 12...

Страница 9: ...ing Hose 19 and Air Hose 4 connection points Aftercooler and Moisture Separator Ensure Aftercooler 28 is positioned on stable ground Keep petcock drain of Moisture Separator 23 slightly open during us...

Страница 10: ...Timers 5 Pressurize abrasive blasting pot See abrasive blasting pot Operator s Manual During use When abrasive blasting pot is pressurized greater than 3 PSI Red indicator light 8 will activate alerti...

Страница 11: ...urces and lockout tagout all components before any maintenance or troubleshooting is attempted Failure to comply with the above warning could cause electrical shock and inadvertent activation of equip...

Страница 12: ...are active An hour glass is displayed in the top left corner to indicate they are counting Note The timers count in increments of 6 minutes 0 1 6 minutes 0 5 30 minutes 1 0 1 hour OPERATING INSTRUCTI...

Страница 13: ...g in death or serious injury W 562 Reset Production Timers Daily Production Timers 1 Open Cover 1 2 Select display to reset Push and hold correlating Reset Button 2 wait three seconds then release Thi...

Страница 14: ...ulting in death or serious injury W 562 Install Blastmaster Smart Box on Bulk Abrasive Blasting Pot Note Additional components may be required to install Blastmaster Smart Box 1 Install Enclosure 10 t...

Страница 15: ...ctivation of equipment resulting in death or serious injury W 562 Install Pressure Indicator Bulk Abrasive Blasting Pot Note Additional components may be required to install Pressure Switch 1 Disconne...

Страница 16: ...equipment resulting in death or serious injury W 562 Install Pressure Indicator 6 5 cu ft and Smaller Abrasive Blasting Pots Note Additional components may be required to install Pressure Switch 1 Re...

Страница 17: ...h the above warning could cause electrical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Install Pressure Switch Blastmaster 125E 125P Remote Control System...

Страница 18: ...trical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Install Pressure Switch Blastmaster 123E 123P Remote Control System Note Additional components may be re...

Страница 19: ...use electrical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Install Pressure Switch Blastmaster 130P Remote Control System Note Additional components may be...

Страница 20: ...ld cause electrical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Install Pressure Switch Blastmaster 130E Remote Control System Note Additional components m...

Страница 21: ...warning could cause electrical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Install Pressure Switch Blastmaster 120E 120P Remote Control System Note Additi...

Страница 22: ...omply with the above warning could cause electrical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Note Mark control line and remote control system to aid con...

Страница 23: ...ter 4 until reading matches analog gauge 6 Install Screws 2 and close Cover 1 MAINTENANCE Calibrate Digital Pressure Display Always depressurize the entire system disconnect all power sources and lock...

Страница 24: ...et Daily Production Timers in Operating Instructions Check if other reset buttons are functioning properly Contact Marco for further assistance Blastmaster Smart Box indica tor lights are not illumina...

Страница 25: ...Blastmaster Smart Box 24 MAINTENANCE NOTES DATE TYPE OF SERVICE PART NUMBER...

Страница 26: ...Blastmaster Smart Box 25 DATE TYPE OF SERVICE PART NUMBER MAINTENANCE NOTES...

Страница 27: ...THERS WITHOUT SELLER S PRIOR WRITTEN CONSENT IF SUCH NOTICE IS TIMELY GIVEN SELLER WILL HAVE THE OPTION TO EITHER MODIFY THE PRODUCT OR COMPONENT PART THEREOF TO CORRECT THE DEFECT REPLACE THE PRODUCT...

Страница 28: ...BLAST IT 800 252 7848 ph 563 324 2519 fax 563 324 6258 40 NATIONWIDE SHIPPING LOCATIONS Marco Regional Branch Offices and Shipping Locations Direct Shipping Locations CONTACT MARCO 800 BLAST IT 800 25...

Отзывы: