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2-12

Description - STACKY

2012.12

13 - CHARGE INDICATOR

This shows the level of charge of the batteries, indicated by five green LEDs, two yellow 

LEDs and three red LEDs . Alternately flashing red LEDs indicate that the minimum 

charge has been reached .

14 - EMERGENCY STOP BUTTON

This device stops stacker movements in emergency situations . Pull the button to restart 

the stacker . For safety, push in the emergency stop button when the stacker is switched off .

15 - KEY SWITCH

To use the stacker, insert the key in the switch and turn clockwise . Pull the emergency 

stop button if it has been actuated .

16 - CARRIAGE

The carriage is a component that slides in the moving frame or the chassis . The tool is 

attached to this carriage by a hook and two M10 screws .

17 - LIFTING CHAIN

One end of the chain is attached to the cylinder and the other to the carriage . It runs inside the chassis and passes over a pulley 

located above the cylinder . Its tension must be checked before using the stacker .

18 - CHARGING LEAD

The charging lead is inserted into a dummy socket . If it is not in place, a safety system prevent the stacker from being used . 

It is therefore essential that the charging lead is properly plugged-in to the dummy socket after recharging the battery .

19 - “DOWN” BUTTON

The lowering of the forks or the tool is controlled by these buttons that are accessible for both left and right hand use .

20 - “UP” BUTTON

The raising of the forks or the tool is controlled by these buttons that are accessible for both left and right hand use .

21 - CRAWL (TORTOISE) BUTTON

This button allows the stacker to travel at low speed . This function is very useful when manoeuvring in confined spaces . 

When this button is operated, the stacker travels at 30 % of its nominal speed . This control is used in addition to the motion 

controls . This function can be used regardless of the tiller arm position . 

22 - HORN BUTTON
23 - BUTTERFLY CONTROL SWITCHES

To move the stacker, gradually push one of the butterfly control switches up or down according to the chosen direction of travel . 

They only work when the tiller arm is in the driving zone (2) (fig . 4) .
As the stacker is equipped with a speed controller, its speed is progressive and increases according to the angular position 

of the butterfly control switch .
To stop the stacker, release the butterfly control switch, which will return to the neutral position, gradually bringing the stacker 

to halt .

24 - ANTI-CRUSHING SAFETY DEVICE

The end of the tiller arm is equipped with an anti-crushing safety device, that protects the operator by reversing the direction 

of travel for a few seconds as soon as it is pushed . This only applies when the stacker is in forward mode .

25 - HYDRAULIC UNIT

The hydraulic unit consists of an electric motor, a hydraulic pump, an electrovalve, a pressure limiter and an oil tank . This hydraulic 

unit operates the cylinder that raises the fork or the tool .

26 - OIL TANK

This tank contains the oil necessary for the operation of the hydraulic unit .

27 - ELECTRONIC SPEED CONTROLLER

The electronic speed controller progressively increases the speed of the stacker according to the angular position of the butterfly 

control switch . It also allows a progressive raising/lowering motion .

28 - SWITCH

The hydraulic pump is powered via this switch . It is controlled by the “up” buttons (20) .

29 - CHARGER

The stacker is equipped with a charger that transforms the 220 V - 50 Hz voltage into a DC voltage suitable for charging the 

batteries . Charging stops automatically the moment the batteries are recharged . An indicator lamp located next to the lead 

(18) indicates the battery charge level .

VOLTS

28

22

19
16

-

+

13

Содержание STACKY 10 FR D28

Страница 1: ...D28 STACKY 10 LE S16 STACKY 10 LE D28 STACKY 14 MANITOU BF BP 10249 44158 ANCENIS CEDEX FRANCE TEL 33 0 2 40 09 10 11 YOUR DEALER OPERATOR S MANUAL ORIGINAL MANUAL THIS OPERATOR S MANUAL MUST BE KEPT...

Страница 2: ...STACKY 10 FR D28 STACKY 10 LE S16 STACKY 14...

Страница 3: ...1 OPERATING AND SAFETY INSTRUCTIONS 2 DESCRIPTION 3 MAINTENANCE 4 TOOLS THETEXT AND ILLUSTRATIONS INTHIS DOCUMENT MUST NOT BE REPRODUCED EITHERWHOLLY OR IN PART 06 12 2012 1st edition...

Страница 4: ......

Страница 5: ...1 OPERATING AND SAFETY INSTRUCTIONS...

Страница 6: ...1 2 STACKY operating and safety instructions 2012 12...

Страница 7: ...PERATING INSTRUCTIONS 1 8 C ENVIRONMENT 1 8 D VISIBILITY 1 9 E SWITCHING ON THE STACKER 1 9 F STACKER OPERATION 1 9 G STOPPING THE STACKER 1 11 H CHARGING THE BATTERY 1 11 INSTRUCTIONS FOR HANDLING A...

Страница 8: ...1 4 STACKY operating and safety instructions 2012 12 MEANING OF THIS SYMBOL WARNING BE CAREFUL YOUR SAFETY OR THAT OF OTHERS IS AT RISK RISK OF DAMAGE TO THE STACKER...

Страница 9: ...e person in charge of the equipment must take these criteria into account when assessing whether or not a person will make a suitable operator THE STACKER A FITNESS OF THE STACKER FOR PURPOSE MANITOU...

Страница 10: ...1 6 STACKY operating and safety instructions 2012 12...

Страница 11: ...are no longer legible or which are damaged B AUTHORISATION FOR USE Only qualified authorized personnel may use the stacker This authorization is to be given in writing by the person in the company re...

Страница 12: ...tacker and inform his line manager if his stacker is not in good working order or does not comply with the safety notice The operator must also check that the tool used is suitable for the loads to be...

Страница 13: ...ker s immediate vicinity in all situations and at all times When travelling in the forward direction the load behind the operator must not impair visibility fig D1 When man uvring in reverse if the si...

Страница 14: ...he operator must walk in front of the machine Gradually push one of the butterfly control switches up or down 1 fig F7 depending on the chosen direction of travel As the stacker is fitted with an elec...

Страница 15: ...rating sparks within a 2 m radius around the machine during charging Fire protection equipment is to be made available nearby Unplug the charging lead 1 fig H1 from the dummy socket on the fork side a...

Страница 16: ...or asymmetric loads determine the centre of gravity in the transverse direction before handling and position the centre of gravity within stacker s longitudinal centreline fig B1 et B2 It is forbidde...

Страница 17: ...does not risk to catch any lateral or horizontal part of the support structure Operate a butterfly control switch to move slowly forward until the load is above its intended position taking care not...

Страница 18: ...not catch any obstacle as it is lowered Lower the load 5 fig F3 into the transport position 150 mm from the ground In order to avoid the risk of destabilising or overturning the stacker during these o...

Страница 19: ...ortest possible boom length fig H1 Secure the load 1 fig H1 Take all precautions when moving high loads The stacker must not travel at more than 0 4 m s 1 5 km h i e one quarter walking speed Move and...

Страница 20: ...TENANCE LOGBOOK The maintenance operations carried out in accordance with the recommendations given in part 3 MAINTENANCE and the other inspection servicing or repair operations or modifications perfo...

Страница 21: ...e maximum stacker lift height The moment the traffic conditions prevent safe working slippery floor congested circulation aisles etc The operator must then shut down the stacker in accordance with the...

Страница 22: ......

Страница 23: ...2 DESCRIPTION...

Страница 24: ...2 2 Description STACKY 2012 12...

Страница 25: ...LER ARM 2 11 5 COVER FASTENING SCREW 2 11 6 DASHBOARD 2 11 7 DRIVE UNIT 2 11 8 STABILISER WHEEL 2 11 9 SUPPORT LEG 2 11 10 ROLLER 2 11 11 SUPPORT LEG ADJUSTMENT SCREWS LE model only 2 11 12 FORK OR TO...

Страница 26: ...STACKY 10 ac LE D28 STACKY 14 ac 6 D clare que cette machine Declares that this machine 7 Est conforme aux directives suivantes et leurs transpositions en droit national Complies with the following d...

Страница 27: ...urodytas renginio gamintojas 6 Parei kia kad is renginys 7 Atitinka toliau nurodytas direktyvas ir nacionalinius teis s aktus perkeltas j nuostatas 8 IV priedas d l ma in 9 Sertifikato Nr 10 Paskelbto...

Страница 28: ...2 J509960 1 STACKY label 3 1 Stacker manufacturer s plate 4 J509819 1 Safety label 5 240807 3 MANITOU label 6 J510076 2 STACKY 10ac label 6 J510075 2 STACKY 14ac label 7 234804 1 Open book logo 8 1 T...

Страница 29: ...ry of the stacker STACKER MANUFACTURER S PLATE fig A Model Rated capacity Identification number Made in Model year Maximum lift height TOOL MANUFACTURER S PLATE fig B Model Rated capacity Identificati...

Страница 30: ...kW 0 3 0 5 Lifting motor S3 10 kW 2 2 Type of battery as per DIN 43531 35 36 A B C Semi traction Semi traction Battery voltage and capacity 5 hours V Ah 2 x 12 85 2 x 12 85 Weight of batteries 5 kg 2...

Страница 31: ...STACKY 14 b5 b4 b11 b2 L4 L L2 Ast b b10 STACKY 10 LE b3 W a e h1 h14 h14 h4 h3 h13 c Q y x m2 m1 s l Frein M a rche F r e i n h1 h4 h14 h14 h3 h13 c Q y x m2 m1 s l Frein M a rche F r e i n b W a b10...

Страница 32: ...Charge indicator 14 Emergency stop button 15 Key switch 16 Carriage 17 Lifting chain 18 Charging lead 19 Down button 20 Up button 21 Tortoise button 22 Horn button 23 Butterfly control switch 24 Anti...

Страница 33: ...ide the other two at the base of the tiller arm 6 DASHBOARD The dashboard includes a charge indicator 13 an emergency stop button 14 and the key switch 15 7 DRIVE UNIT This item comprises in particula...

Страница 34: ...els at 30 of its nominal speed This control is used in addition to the motion controls This function can be used regardless of the tiller arm position 22 HORN BUTTON 23 BUTTERFLY CONTROL SWITCHES To m...

Страница 35: ...equipment is protected by three fuses They are located close to the electronic speed controller 31 HORN 32 BATTERIES The stacker is powered by means of two 12 V batteries connected in series These ar...

Страница 36: ......

Страница 37: ...3 MAINTENANCE...

Страница 38: ...3 2 Maintenance STACKY 2012 12...

Страница 39: ...SITION 3 10 A10 BUTTERFLY CONTROL SWITCHES RETURN TO NEUTRAL POSITION 3 10 A11 EMERGENCY STOP BUTTON 3 10 A12 HORN 3 10 A13 ANTI CRUSHING SAFETY DEVICE 3 10 B MONTHLY 3 11 B1 TIGHTENING OF WHEEL NUTS...

Страница 40: ...3 4 Maintenance STACKY 2012 12...

Страница 41: ...now how and competence The guarantee of high quality work Original replacement components Help with preventive maintenance Efficient help with diagnosis Improvements due to experience feedback Operato...

Страница 42: ...e and parking brake operation 105 LUBRICATION AND GREASING 107 MAST ASSEMBLY 01 Fixed and mobile frame 02 Carriage 03 Chain remove protection 04 Rollers 05 Fork or tool 108 TOOLS 01 Fitting on machine...

Страница 43: ...ORGANS TO BE LUBRICATED RECOMMENDATION PACKAGING PART NUMBER GREASING OF THE MAST MANITOU Grease BLACK multi purpose 400 g 1 kg 50 kg 545996 161590 499235 HYDRAULIC ORGANS TO BE LUBRICATED CAPACITY RE...

Страница 44: ...of cylinder leaks attachment 3 13 C Speeds of hydraulic movements 3 14 C Pressure limiter operation 3 14 C Hydraulic unit oil 3 14 V ELECTRICITY Key switch operation 3 9 C Battery charge levels and s...

Страница 45: ...fork or the tool must then be raised or lowered smoothly and without jamming Jerkiness during lowering may be due to air in the hydraulic system A5 KEY SWITCH OPERATION CHECK The key switch prevents u...

Страница 46: ...RETURN TO NEUTRAL POSITION CHECK Operate the stacker butterfly control switches in forward and reverse directions They must return to the neutral position A11 EMERGENCY STOP BUTTON CHECK Operate the e...

Страница 47: ...play between the support legs and the chassis If necessary perform the same operations as for support leg adjustment check that the stacker is on level ground sling the stacker lift the stacker with...

Страница 48: ...ECK Check the condition and rating of the three fuses These are located close to the speed controller speed controller fuse 1 fig B5 30 A STACKY 10 or 50 A STACKY 14 power circuit fuse 2 fig B5 160 A...

Страница 49: ...crews 3 fig C1 3 C2 CYLINDER CONDITION SEAL AND ATTACHMENT CHECK Check the condition of the cylinder It must be free of any traces of leaking oil STACKY 10 the cylinder is secured to the chassis by a...

Страница 50: ...AULIC MOVEMENTS CHECK Check the rate of ascent and the rate of descent of the tool against the values contained in the table of technical characteristics on page 2 8 If the measured values differ from...

Страница 51: ...damage the electric cables with the tools used E2 HANDLING Never lay the stacker on its side as the oil from the hydraulic system and the battery electrolyte would leak from the filler caps A sling a...

Страница 52: ...ible with the weight of the machine to be loaded when raising or lowering the tail lift the stacker s parking brakes must be applied to prevent any risk of falling The fork or the tool must remain in...

Страница 53: ...4 TOOLS...

Страница 54: ...4 2 Tools STACKY 2012 12...

Страница 55: ...4 3 2012 12 Tools STACKY TABLE OF CONTENTS INTRODUCTION 4 5 TECHNICAL CHARACTERISTICS 4 6 TOOLS FOR THE STACKY 10 STACKER 4 7...

Страница 56: ...4 4 Tools STACKY 2012 12...

Страница 57: ...rd tools that are specific to their stacker and are not interchangeable Only tools approved by MANITOU are to be used on our stackers The manufacturer shall not be liable for any modifications or adap...

Страница 58: ...ERISTICS Q F A2 A1 B 1 D C E FA Q A 1 A 2 B C E F B1 maxi B1 mini FR A3 Q F B C A1 E A3 A2 POT Q A2 C B EPE A1 F A3 Q F A2 A1 B 1 C C E PLF A3 Q F B A2 A1 BEC Q F A2 A1 B 1 D C E REB A3 Q A2 A1 B 70 F...

Страница 59: ...000 500 950 1025 180 700 60 80 40 730 105 FR 1000 600 1150 1185 35 560 200 320 90 70 700 80 POT 500 600 600 660 35 46 160 320 33 EPE 1000 350 700 735 35 60 160 320 33 PLF 1000 350 700 735 35 600 275 9...

Страница 60: ......

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